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5 Latest Development in Conveyor Belts Manufacturing

Author: Sameer Tendulkar
by Sameer Tendulkar
Posted: Oct 11, 2017

The modern conveyor system is designed to match the progressively more complex and automated manufacturing and distribution systems.

Here are the 5 latest developments in conveyor belt manufacturing used by leading producers of conveyor belts.

1. Conveyor Reconstruction

Conveyor belts have an operational life expectancy of 15 to 20 years. The conveyor belt manufacturers use various options to modernize and extend a conveyor belt’s life. The damaged rollers that cause noise are replaced with new rollers. Mechanical sensor rollers are substituted with electronic sensing. Now the conveyor belts in India are used by motorized pulleys in place of the traditional pulleys that help to reduce energy usage and sound levels and requires less maintenance.

2 Faster speed

With the increased industrialization and advent of advanced technology, the equipments need to be more efficient and so the new conveyor belts are highly efficient with conveyor speeds of 700 to 750 feet per minute. The speed in the new conveyor belts is dynamically controlled to allow you to minimize energy consumption and wear and tear on the conveyor system. When you enter the throughput for the day, the conveyor system is able to manage the speed according to it and so always you don’t require very high speed leading to less maintenance. The use of these smarter controls in conjunction with new roller technology allows conveyor systems to work with improved efficiency.

3 Use of Smart technology in Conveyor belts

The real developments in conveyor technology today are not mechanical, but made in the electronics and software area that control the conveyor systems. This has resulted not only in greater performance but also better observing and recording techniques.

4. Sustainable Conveying

With the increasing demand of corporate social responsibility and the need to save energy, the motor driven roller conveyors (MDR) are getting more popular. In these conveyors, each roller is powered by an energy-saving, 24-volt motor inside the roller. The MDR conveyors can run according to need, operating only when product is on the conveyor. Users can also vary the speed of the conveyors. If a roller uses lot of current, it can mean that it’s the wrong size roller for the application or it may also mean that the roller is beginning to fail.

5. Vertical and Modular Conveyor belts: Vertical reciprocating conveyors (VRCs) are safe and effective for getting material from one elevation to another elevation. They use reliable vertical lifting when required. People are increasingly looking for flexibility from conveyor systems. This has also led to the progress of modular conveyors that can be easily reconfigured according to need. These are ideal for light-to-medium applications and good for manufacturing lines.

There are various manufacturers of conveyor belts in India. You should purchase from eminent suppliers like Polydrive to get a good quality conveyor belt perfectly suiting your application, at competitive prices.
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Author: Sameer Tendulkar

Sameer Tendulkar

Member since: Feb 22, 2015
Published articles: 502

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