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Popularity of Alumina Ceramic Foam Filter in Foundries

Author: Tao Lu
by Tao Lu
Posted: Jul 18, 2014

Die casting industry has been one of the most basic industries in almost all countries, primarily because it helps in generating molds that are further used in different manufacturing units. So, in a sense the casts are raw materials for machines, giving similarly good finished products. In the present day industrial set up, when competition has come into the industrial set up, it would be necessary to look into the matters of using good quality ingredients. This applies very heavily upon the world of die casting industry as these casts will be responsible for giving significant edge to the manufacturing companies. For this reason, the alumina ceramic foam filter is found to be in use in the industries, where casts are made from different materials.

Making good quality casts with molten metal free from air and impurities

Quality of casts can be good, if the molten material of the metal is passed through a filtration process, the importance of which is quite high in the practical field. To make the molten metal free from air and impurities, the alumina ceramic foundry filter appears to be quite a good investment. This particular filter is fitted just before the metal is passed into the casting molds. As a result of this passage, the metal is highly purified and free from air as well as other impurities. If the air is present in the metal, on rapid cooling it forms pockets inside the cast, giving it brittle consistency. These casts then break down when being used in the industries. With the use of the alumina ceramic foam filter, it is found that the air is removed to the maximum extent and the casts formed thereof are quite good in quality and shape.

Lots of properties having advantages in aluminium based ceramic foam filters

Due to the advantage of having quality casts, the alumina foundry filter has gained much popularity. Use of this particular filter has been rampant in the modern days, because of the properties associated with these filters. It not only provides the property of lasting long and durability, but are not oxidised easily because of the use of ceramic along with the aluminium complex. Physical stability is quite high and they can last long. Their porosity is responsible for capturing the air efficiently. They are known as foam because of their porous nature and this also makes them quite light weight for being lifted easily and even being used in large sizes. Due to the melting of ceramic at higher temperatures than most of the metals, the use of ceramic component filter has created lots of advantages for foundries, for which their use has increased significantly in the last few years.

In most of the foundries, people like to use the alumina ceramic foam filter because they utilise this particular filtering system in coming up with cleaner and stronger casts. Lots of metals can be passed through these filters to get air free molten mass, which will then get stabilised with rapid cooling. The alumina foundry filter has become established as an efficient system in the factories and their popularity has grown significantly in recent years.

Tao Lu belongs to the foundry industry and frequently faces the requirement for alumina ceramic foam filter in aluminum filtration and casting. He relies upon Filtec Precision Ceramics Corporation (USA) to procure alumina foundry filter characterized by high porosity, excellent resistance to thermal attack and stringent dimensional tolerance during production.

About the Author

Visit us:- http://www.filtec-corp.com/

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Author: Tao Lu

Tao Lu

Member since: May 13, 2014
Published articles: 6

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