Where Does Your Prototype Come From
Visual representation is a primary method for making the sales pitch or demonstrating how new technology will work in order to obtain production approval. As a company leader you need to understand where and how to find the best prototypes.
The world of manufacturing has greatly expanded in the past few decades with modern technology creating new techniques and refining old methods so that they are more efficient and usable in today’s fast pace environment. Companies are constantly moving forward with no time to stop and wait for part or tool generation so one of the major factors that has improved is the turnaround time but you can’t sacrifice quality or else everyone is out of business.
Instead the top manufacturers in China have invested their time and money into purchasing the best machines in the industry and hired experienced personnel so that every project they receive is evaluated and developed in the best manner possible. Building a prototype does not have to be difficult but there are several steps before you can get to the actual production such as design drawing, development and software loading and technique acceptance. Basically, the manufacturer needs to look at all the factors and present a price quote based on rapid delivery and quality production.
One of the most popular methods and simplest to follow is the injection mold technique which is nothing more than the selected material melted down as it travels into the mold where it is immediately cooled in the appropriate form. A variety of material types can be used including top grade metals and plastics based on the product being generated. Once the mold has sufficiently hardened and cooled down then an ejection system is used to separate the part from the mold so that it can be finished by the next department. At this stage it is painted, sanded and polished and then inspected by the quality team before being shipped to the customer for approval. The client will review for appearance, functionality and adherence to design before giving the final go-ahead on mass production or request that modifications be made due to detected flaws.
The purpose of a prototype is to find errors before bulk quantities of the part are produced thereby saving the requesting company money and reputation. The injection mold method is quick so that you can have your part or tool on a short turnaround time for last minute projects or needs. During the initial process it is important to ask the injection mold manufacturers in China what technique they are planning to use and the time frame so that you can have a reasonable expectation on delivery.
The facilities in China have received international certification for their high quality standards and are considered some of the best in the industry because of their commitment to machine and personnel investment. Every customer is handled with professionalism and as a unique project to ensure that they deliver the best results whether it is through CNC machining, 3D printing or other methods that are listed on their website. While you may not know the details of every process, it is important to know who to go to when you need a prototype created so that you don’t waste money having to get it re-made a second time around.
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