Ceramic Machining and Manufacturing Guide

Choosing the an ideal machining company is a very important decision. You need to find a company you can trust and communicate with openly and easily regarding you requirement and products.

Machining is a manufacturing term utilized for fabrication and shaping metals into specific structures. It encompasses a broad range of technologies and techniques applied all together.

Machining is defined as a material removal process from a work piece, utilizing different machine tools and techniques.

Most metal components and parts require some form of machining during the manufacturing process. However, few other materials, such as paper goods, plastics, and rubbers, are also fabricated through machining processes.

Types of Machining Tools Used in Metal Fabrication Process:

There are many types of machining tools utilized for several grades of industrial applications. These may be used alone or in combination with other tools for manufacturing process to achieve the intended geometry of the final product.

The major categories of machining tools are:

1. Boring tools:

These are basically finishing equipment. These are used to enlarge holes previously cut into the material.

2. Cutting tools:

Typical examples of cutting are devices such as saws and shears. They are used for cutting mainly Thermal shock resistance ceramics materials with predetermined dimensions.

3. Drilling tools:

Drilling tools are helpful for creating round holes parallel to the axis of rotation in the material.

4. Grinding tools:

These instruments apply a rotating wheel to achieve a fine finish or to make light cuts on a work piece.

5. Milling tools:

These employ to the rotating cutting surface with several blades. Helpful in creating non-circular holes to cut unique designs in the material.

6. Turning tools:

These tools rotate a work piece on its axis. Lathes are one typical example. The most common type of turning equipments are used for Machining Thermal shock resistant material.

7. CNC Machining

CNC machining is a computer-aided technique. It requires software and programming. Usually a G-code language is used to guide a machining tool in shaping the work piece.

In CNC machines the program of instructions is stored in the memory of the computer. The computer only can edit the programs as per the requirements. In the CNC machines the role of the operators is minimized. These programs can be used for different parts, and can be repeated again and again. The CNC machine offers flexibility and computational capability.

Benefits of CNC Machining:

1. High production cycles: It needs minimal maintenance, lower downtime and faster production rate.
2. Low manufacturing costs: CNC machining is a cost-efficient process. This is because of its high turnover speed and low manual labor requirements.
3. Uniform production: CNC machining has enabled a precise manufacturing. It yields a high level of design consistency in the final material.