The Analytical Study of Flip Chip Technology and its Prevalence
The main emphasis is laid on the definition of the technology of flip chip. It is also known as Controlled collapse chip connection. It is used for connecting semi-conducting devices like IC chips and microelectromechanical systems to external circuitry with solder bumps that have been placed in the chip pads.
There are certain steps that act as an encounter to the features of flip chip technology;
- Integrated surfaces are created on the wafer.
- Pads are metallised on the surface of the chip.
- Solder dots are deposited on the surface of the pads.
- Chips are cut.
- Chips are flipped and positioned according to the requirements.
- Solder balls are then remelted.
- Mounted chips are under filled using an electrically insulated adhesive.
Most flip chips do not have a conventional marking that is common with plastic packages. They are a novel technology with continuing development. They have gained a reputation in mobile phone technologies and other electronics where the size savings are valuable without compromising the performance. There are many emerging advantages to this process, such as a need of wire which is eliminated and can support other counterparts that arrives at the correct position of change. The flip assembly is a process where chips are mounted to substrate or a board by flipping them over so that the top sides of the substrates face down and the pads align. Whereas, in wire bonding the chip is mounted upright and wires are used to interconnect the chip pads.
The demand for flip chip has been increasing in industries widely all over the world. It has a number of advantages:
- Reduced signal inductance
- Reduced power or ground inductance
- Higher signal density
- Die shrink
- Reduced package footprint
Flip chip bonding is advantageous in worldwide industries because it is cost effective and increases reliability. The flip chip technology reduces the need for labor and standard use of the technology requires less effort. It is a new invention which has shown its importance in the facets of real technology priorities. The interconnecting joints between a semiconductor chip and a substrate are not uniform, but different in shape, size and material. It has been discovered that the upbringing of this technology is a great economic growth and is a great improvement in the interconnection of semi-conducting devices.
The Flip chip technology is an inexpensive, low-contact resistant electrical bonding having a metal bond pad portion and a conductive epoxy portion. It is used to bond a die pad to a supporting substrate forming a surface mount device.