Learn How Roll Forming Machines Work

Roll Forming is a continuous process through which metal parts are fabricated into different shapes. The metal in the form of strips or sheets is passed through the contoured rollers. The metals passing through the rollers only bend while their thickness remains same. Due to its high forming speed, it is one of the most cost-efficient operations as compared to the press bending and stress bending. Components in varying shapes can be produced by making minor adjustments in the machine. Here are some facts about the Roll Forming Process.

Fundamental Units Of The Roll Forming Line:

The metallic workpiece is passed through a number of mated rollers that bend the material. This process allows for high productivity and can be quite economical in producing products with high tolerances. It can very easily create profile of complex shapes and materials of any length that are quite difficult for other traditional bending processes. Let’s get familiar with the fundamental units of the Roll Forming Line:

• It is equipped with decoiling device for sheet metal coil weighing about two tones.
• It can include pre-punching press for making holes of different shapes and sizes. This is done with the help of high-speed press with about 1000 kN shearing speed.
• There can be varying shapes of rollers in the Roll Forming Machinery to produce the shaped product. This can be done by feeding the metal sheet through different stages.
• The rollers are made with different dimensions and shape using the CNC controllers. With the help of these rollers, different complex profiles can be easily formed and shaped.
• The machine can be equipped with different plates in the line to save time in the exchange and adjustment of profiling rolls.
• At the end of the Roll Forming Line lies the straightening head that straightens the finished product. Besides, they can also be curved as per the requirements of the customers.
• The finished profiles are cut through the cutting or shearing press. The run out table continuously serves the finished product for packaging processes.

You can contact Jupiter Enterprise for high performance Roll Forming Machines. Based in Gujarat, the company is a reputed Manufacturer, Exporter and Supplier of Metal Working Machinery. The offerings of the company include Roll Forming Machines, Rolling Shutter Forming Machines, Crimping Machine, C Channel Forming Machine, etc. For more details about its products, you can log on to http://www.jupiterenterprise.com/.