What Goes Into the Selection of a Fuel Flow Meter for Petrochemicals?

Many industries rely on accurate flow measurement to maintain precision in fluid operations. These procedures need accurate data related to flow measurement to comply with the regulations. In recent times, a growing emphasis on sustainability has led to more companies closely monitoring the consumption of their precious resources. As such, it becomes imperative to choose the right configurations and features in these flow meters. Here are some factors that may help:

Consider the Process Type:

You should buy a fuel flow meter depending on the type of process your facility will be conducting at your chemical or petroleum depot. It largely influences the suitability of a meter for particular processes. Some flow meters are designed to work for a specific medium under specified operating parameters. Hence, every device comes with its own limitations. If you are looking for sturdy components that can work for aggressive chemicals as well, you should choose positive displacement flow meters. They have Teflon seals and carbon bearings to control leakage and prevent spillages.

Consider the Flow Rate:

The selection of flow meters should also depend on the flow rate of the unit. You should determine whether you require a continuous or a totalised flow rate. Depending on this requirement, you should choose the meter which is specifically designed for your needs. For example, to measure continuous flow rate, you need a system comprising flow sensors, flow recorders, transmitter, and primary flow device.

Consider the Expected Accuracy:

Every petrochemical industry depends on accurate flow measurement to improve the fiscal metering of such high-value components. This factor is represented as a percentage of the actual reading. It is typically calculated at maximum, minimum and normal rates of flow. It is important to understand these factors to select a meter that delivers acceptable performance at optimum levels.

Consider the Site Requirements:

In a petrochemical plant, there are varying environmental conditions due to which you may need a customised device. You should determine whether you need a low or a high range of flow for the metering applications. When looking to buy a fuel flow meter, this information helps in choosing the right sizing. In this regard, temperature and pressure conditions also play a vital role. Apart from these, you should also consider pressure drop taking place in the flow measurement devices, especially for the high-viscosity fluids.

Consider the Installation:

When planning an installation of a fuel flow meter, you should consider the installation requirements like pipe direction, flange pressure rating, construction materials, and line size. Here, you should also consider the factors like accessibility of equipment, availability of pipe lengths, and regulators to be used for installation.

Consider the risk of static electricity:

In the sensitive hazardous zone 1 areas, static electricity build up can lead to an explosion. Petrochemical industries heavily relied on pneumatic and hydraulic infrastructure. However, with changing technologies, flammable handling industries are using safer instruments which create a safety barriers to limit the electrical current flow and eliminate potential dangers. In remote areas with less power availability, solar-powered systems are also a viable choice teamed with adequate grounding systems.

So, consider the existing conditions of your plant before selecting a fuel flow meter. Resource Box: If you are looking for Heavy Duty Swivel Joints or Fuel Flow Meter, the author of this article suggests IFC Inflow.