Industrial Fluid Bed Dryer: Uses & Applications
A fluid bed dryer is an equipment used in applications like powder drying, powder mixing & agglomeration. Fluid bed dryer is most often used in spray dryers and granulation systems for effective drying, mixing, granulation, finishing, and cooling of powdered substances. Fluid bed dryers are often inlined with the spray dryer process in two or three-stage drying. Fluidized bed dryers (FBD) are used extensively for the drying of wet particulate and granular materials that can be fluidized, and even slurries, pastes, and suspensions that can be fluidized in beds of inert solids.
Fluid bed dryers, as the name implies, are used for drying items such as grains, powders, fertilizers and plastics. These dryers are commonly used in processing many products such as chemicals, carbohydrates, foodstuff, biomaterials, beverage products, ceramics, pharmaceuticals in powder or agglomerated form, healthcare products, pesticides and agrochemicals, dyestuffs and pigments, detergents and surface-active agents, fertilizers, polymer and resins, tannins, products for calcination, combustion, incineration, waste management processes, and environmental protection processes.
Some Major Industries where fluid bed dryer are mostly used:
- Pharmaceutical
- Food
- Chemical
- Dairy
- Dyes
- Metallurgical
This Fluid Bed Dryer is mostly used in the pharmaceutical industry. Many powders are used in the pharmaceutical industry. But, they do not work well with other applications due to their lack of uniformity, flow, or being lightly packaged. The granulation process involves the formation of large particles with large density and excellent flow-capacity and uniformity by combining different primary powder materials. This is where the need for a fluid bed dryer. It can be combined with a granulation system to make sure those operations such as drying, mixing, finishing, granulation, and cooling are completed in a single cycle.
Thus, fluid bed drying technology has become a pioneer for the pharmaceutical industry. And it is rapidly changing the traditional methods of drying products. The use of this technology has helped to reduce dryness time and maintain a uniform dry condition. This technology plays an important role in the pharmaceutical industry so it indirectly increases the importance of Industrial Fluid Bed Dryer Manufacturer in the market. Another advantage of using a fluid bed dryer system is that the inlet air temperature can be controlled to ensure the right amount of moisture from the grain surface.
This equipment may have some critical problems if it is not used in the proper way. Here are some of the common problems:
- Development of electrostatic charge in particles
- Combustion of materials in fluid bed dryer equipment
- An outlet filter obstruction can potentially increase the pressure in the container resulting in an accident.
If you are looking to invest in a fluid bed dryer system, keep in mind all the features that are important to you and don’t compromise. However, if you choosing authorized Industrial Fluid Bed Dryer Manufacturer & Supplier, then they will recommend the top features from their side. But you have to also consider all that is available in a quality fluid bed processor:
- Adaptable to continuous or batch processing
- Manufactured from stainless steel, carbon steel, or nickel alloy
- Vibration to aid in processing
- Low maintenance
- Heat transfer with minimal energy consumption
- Multi-functional: capable of heating, drying, cooling, coating, and more
- Customized for your individual needs
Top Industrial Fluid Bed Dryer manufacturers are able to supply all the above features and fulfill your requirements. Also, their industrial staff can help you design, install, and maintain your equipment for efficient, optimal output.