Spin Flash Drying Process and Advantages for Industry
Spin Flash Dryer is ideal for drying wet cake, slurry, paste which is normally difficult to dry in other dryers. The material is fed by screw feeder through a variable speed drive into the vertical drying chamber where it is heated by hot air and at the same time disintegrated by a specially designed disintegrator. The heating of air may be direct or indirect depending upon the application. The dry powder is collected through cyclone separator / bag filter or with combination of both. The disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. A product clarifier ensures desired size and the dried particles only leave the drying chamber. Spin Flash Dryers have been used to dry products in many industries including agrifood, chemical, mineral. A broad range of feed materials including powders, cakes, granules, flakes, pastes, gels, and slurries can be processed.
For slurries, pastes, or sticky materials, backmixing of the wet feed with a portion of dry product to produce a suitable conditioned material is required. Industrial Spin Flash Dryers are superlatively utilized at industrial level to dry products such as paste, slurry, and cake which are typical to be dried. These dryers are developed in compacted design by employing cutting edge techniques to ensure precise material feeding by means of screw feeder at variable speed into a vertical drying chamber for heating up the material by hot air. According to the application, the dryer performs direct and indirect heating of the air.
The Spin Flash Dryer Provides:Continuous process with short processing time for higher yield.
Complete temperature and speed control for optimum drying and minimum residence time.
Special feed agitator and screw conveyor to avoid bridge building.
Drying chamber with patented inverted conical base and rotor system for air velocity control, high drying efficiency and product protection.
Benefits for Spin Flash Dryers:The rapid drying ensures no damage or degrade of the valuable protein chains by excessive exposure to heat.
Blood meal output featuring consistent particle size and high digestibility.
No pressure vessels needed, helping to ensure low service and maintenance costs.
Spin Flash dryer is significant energy savings compared to other drying systems that provide a similar-quantity meal output.
All-in-one milling and dryer setup means there’s no need for a hammer mill and transport to/from the hammer mill.
Easy access for cleaning, inspection and service at all levels.
Advantages
High drying efficiency providing low energy costs
Continuous processing with short processing time
Low operator overheads and minimum maintenance costs
Controlled residence time enabling high temperature drying
Controlled particle size
Very fine powder production eliminating requirement for milling
Limited space requirements
High-pressure, shock-resistant chamber for safe drying of flammable products.
SVAAR Process Solution manufactures and supplies a Superior quality range of Spin Flash Dryer, which is widely used to effect as well as effective methods of surface removal. These products are ideal to dry continuously the cohesive as well as non-cohesive pastes, liquids of high viscosity and filter cakes. Our products are featured with double shaft screws and are available at client friendly prices in the domestic market. Our Spin Flash Dryers are designed for continuous drying of cohesive and non-cohesive pastes and filter cakes, as well as high-viscosity liquids. The main components in the Industrial Spin Flash Dryer plant are a feed system, the patented drying chamber and a bag filter. For rapid, gentle milling and drying of any coagulated animal blood, to protect high-value protein chains.
SVAAR Process Solutions Pvt. Ltd.
Contact us: +919284282341 / +912532469032
Visit us: https://www.svaarprocess.com/products/spin-flash-dryer.html