Advantages of infrared thermography in predictive maintenance
Electrical and mechanical systems can fail without warning. However, this is usually preceded by a considerable period of heat build-up in various system components. If this is detected early, the situation can be corrected before all equipment fails. Infrared thermography is a powerful predictive maintenance tool that can identify areas that are abnormally hot or colder than normal. Of course, there are many advantages to using infrared thermography to inspect electrical problems.
This technology can detect severe conditions that could undermine the operational efficiency of systems. These include overheating, loose connections, inductive heating, open circuits, harmonics, unbalanced loads, and faulty equipment. Here are some of the advantages of using infrared thermography:
Security
With the high speed at which complex industrial processes run, a sudden failure could create dangerous conditions, such as flying debris that could strike workers. By detecting a problem early, the tool helps prevent fires caused by overheated circuits or poor wiring.
Budget savings
One of the advantages of using infrared thermography in predictive electrical maintenance is the money savings it represents for a company. Early detection of a problem enables timely repairs, which means minimal downtime and fewer outages. When the equipment works normally, productivity will increase without having to spend on expensive repairs.
Quality
In most cases, quality is the result of processes running consistently and reliably. Being able to deal with all electrical problems will ensure that all systems are working optimally. This will make it possible to offer quality products, a factor that will generate trust and boost business.
Less expensive insurance
When a company experiences fewer outages, losses will be reduced and cash will begin to flow. In case of having insurance that protects in case of these failures, the coverage fee will be lower.
To make matters worse, infrared thermography will not require interruption of services, unlike a manual inspection. This will positively impact profits.
Other advantages of infrared thermography in predictive maintenance are the identification and documentation of the following:
- Loss of energy and efficiency.
- Unknown plumbing leaks.
- Unknown leaks in the ceiling.
- Electrical faults.
- Circuits overloaded and undersized.
- Absence, failure or moisture in the insulation.
- Mold and water intrusion.
- pests.
- Leaks in the air conditioning.
- Structural failures.
- Heating defects.
- Overheated equipment.
- Hazardous liquid leaks.
- Cracks in double pane windows.