Importance Of Wire Harness

Wire Harness is used to transmit power (or electricity) to all different parts of an automobile. Its basic function is to connect different component of the automobile together and ensure proper distribution of power supply. The new technological advancements in the automobile sector are generating the demand for more quality and efficient Wire Harnesses. Mechanical engineers are innovating new cars which can function in different locations with harsh climatic conditions. The proper functioning of the car depends on the Wire Harness; hence they should not be vulnerable to harsh climatic or atmospheric conditions.

• The Wire Harness used in hybrid automobiles should be able to endure hot temperatures and still work properly. The Wire Harness Manufacturers have to keep pace with the new techniques and innovations of the automobile sector. They also update their manufacturing process and designs.
• Wire Harnesses should not be affected by the electromagnetic noise so that they can transfer high current at high voltages. Some harnesses are packaged in pipes for protection purpose.
• Instead of using copper wires, aluminum wires are used to make Wire Harness as these are more fuel efficient, reliable and environment friendly. Also they are lighter than the copper wires.
• As Wire Harnesses are responsible for the transfer of power, their layout is very important. If you do not pay proper attention while laying out the wire, it can end up being routed to the incorrect location.
• The most common method that is used to terminate the wires in a harness it crimping. If not done properly it can end up with open or short circuits. Apart from crimping, soldering is also used for connecting the wires.
• After all the wires are connected, the Wire Harness is electrically tested. All the circuits are checked to make sure there are no open, short or crossed circuits as they can cause damage.

New automobiles are designed and manufactured that are environment friendly, safe and comfortable. Keeping these parameters in mind, Wire Harnesses are also modified and updated so that they can work properly in a varied range of temperature, improve fuel efficiency and are easy to install. In the current market there is a need for easy to install customized Wire Harnesses. Hi-voltage wiring harnesses are being developed for ecological automobiles. Every Wire Harness is tested in all aspects to ensure that only the finest products are installed in your automobile and it works smoothly. Now manufacturers are switching to aluminum alloy wires as they are lighter and more efficient.