Top 7 Factors involved in using Ceramic Foam Filter for Castings

Casting procedure is not something new as it has been going on for many years before now. However, the methods and technologies have evolved over the years and made the production methods more effective than it used to be. Similarly, it may improve in the future and bring out something new. You must have known the method where a ceramic foam filter is used for the filtration of a molten metal or alloy during the casting procedure. There are various important factors which affect the casting in several ways and some of them are listed below.

Quality – For any steel foundries, their end product’s quality is what matters the most. As their client will judge by the outcome and not the entire procedure it had undergone previously. Further, the quality also impacts the final functioning of the machine or part where the casting is going to be used. For that reason, the ceramic filter must have impeccable attributes.

Stability – Like the above, stability is also a feature which is expected from the final product. If a component within the machine breaks down then it harms the entire functioning of a plant where it is involved. The filters are used to remove the impurities and make the molten metal scrap free for a defect free casting.

Accuracy – Another factor involved is the high dimensional accuracy of the casting using the ceramic foam filter as it helps in stable composition of the molten metal. During the casting procedure, huge amount of compressive strength and thermal temperature is applied and the filters must resist it comfortably without breaking down.

Reliability – A product’s reliability is only known after the numerous tests it surpasses. Obviously, all manufactured products undergo scrutiny so that defects are noticed and the quality is observed. The surface quality of the castings improves after the usage of ceramic filter during the filtration procedure.

Efficiency – The filter’s performance is based on the design it comes in, which includes the properties of the composition, size of the pores depending upon the type of application. That’s why the shape and size of the filter should fit the molding system using which the casting procedure is entirely involved. The improved mobility of molten metal is important with respect to the casting.

Time – There are various other criteria for ceramic filter which are accountable are strength, flow rate, slag resistance, filtration efficiency and thermal resistance. Mostly, the steel foundries get maximum benefits when the casting procedure is completed within a short time frame depending upon the complexities. Further, this helps in quicker production in the foundries.

Cost – Same as above, the unnecessary costs are cut down using the Zirconia filter for the casting procedure which would affect the financial outcome. Moreover, tool abrasion is actually reduced, which helps in lowering the defects of the entire manufacturing unit.

There are companies which specialize in manufacturing refractory, metallurgical and consumable ceramics for the foundry industries and others. One could always put any inquiry to retrieve more information.

About Author:-

filtec promotions is an expert chemical engineer and has years of experience in producing ceramic foam filter with leading agencies. His tips on use of ceramic filter help the manufacturers to boost their productivity essentially. He also reviews and shares the benefits of using zirconia filter in different industries.

Steel foundries looking to order high quality Zirconia ceramic foam filter can opt for the Ca-stabilized Zirconia products made by Filtec Precision Ceramics Corporation. They are in great demand for the filtration of molten steel and its alloys.