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All You Had To Know About Metal Shearing

Author: Maddox Henderson
by Maddox Henderson
Posted: Jan 21, 2016

Shear blades are vital for processing operations related to metal fabrications. These are for cutting straight lines upon stock of flat metal. During the process of shearing, lower and upper blades move past one another with force. The space present between them will depend upon the required offset. In an average scenario, one of these two blades will remain in a stationary position. The characteristics of the process are the following:

  • the straight lines on metal with the blade cuts upon sheet flat rock
  • the metal placement is between lower and upper blades when shearing
  • metal edges after shearing will have a slight trademark deformity and burr
  • it can cut relative small material lengths whenever required

It is possible to mount the shearing blades at required angles for reduction of related force based upon the operational needs. Workholding devices keep the metal workpiece in place as the upper blade lowers down gradually for the fracture process. Shear pieces drop away after the fracture. In a typical scenario, the mounting of the upper blade is at angle to lower blade mounted normally in a horizontal position.

Industries may go for second-hand devices such as used press brake or blades for their operations. This will depend upon the availability budget and the usability factor as well. Irrespective of whether it is new or old, shearing process will lead to straight-line fundamental cutting. It is also possible to produce geometrical shapes having cut in a straight line upon the shear. Metal shearing relates to:

  • Sheets and Strips
  • Plates and Bars
  • Angle Stocks

Use the processes for cutting the required lengths. Using the plates and shearing sheets one can produce many shapes. Commonly sheared materials include aluminum, stainless steel, bronze, mild steel, and brass. Shearing process involves three tools system types. For plates and sheet metal, bow tie or squaring shear is ideal. Angle shear is for angling materials and bar shears is for bar stocks.

These equipments use scissor-like or shearing actions for cutting metal to little strips and sheets. Its operations are similar to lawn rotator mower. These work as multipurpose devices for cutting different sheet metals and alloys. One will find them in operation in various industries like those relating to refrigeration, furniture manufacturer, control panel, and automobile makers.

These machines can be of different types, namely hydraulic, mechanical, plastic devices, conventional, and cut-to-length line. Applications involving sheet metals generally use hydraulic shears. Metal shearing occurs at varied lengths and above the nominal capacity. Hydraulic equipments are better because they offer silent, smooth cutting operations continuously.

Demanding applications use electric shears where power is a requirement. Metal cutting industry uses these normally. Battery-powered shears reduce the hand labor operating for many hours non-stop using the rechargeable batteries. Structural fabrication and maintenance department of industries also use the electric shears for different operations.

For new and used equipments including shearing equipments and CNC press brake of the highest quality, please visit the website http://www.altparts.com/.

About The Author

Maddox Henderson is a veteran from the metal fabrication industry and has witness the field going through many transformations first hand. He also likes to write many informative articles about his understanding of the industry and the best tools for use in projects like Amada laser machine and more!

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Author: Maddox Henderson

Maddox Henderson

Member since: Mar 02, 2014
Published articles: 36

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