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Order Picking – Discussing About the Process
Posted: Mar 09, 2016
One cannot overlook the importance of order pickers. In fact, order picking is definitely considered to be a very important aspect of any and every warehouse. It basically forms nearly 60% of the total operation cost within any and every distribution center when compared to storage, receiving stages, and shipping. It also creates direct impact on the satisfaction level of the customer. Henceforth, it is absolutely necessary to accurately and quickly process the client ordering to enjoy maximum productivity. Let’s discuss about the appropriate methods required for order picking for the warehouse.
What exactly is order picking?
Order Picking can be defined as a certain procedure to pull items from the inventory to fulfill the client ordering part. It is often considered to be one of the most labor intensive activities to happen within the warehouse.
Improving the overall order picking process within the warehouse
Ensuring 100% availability of product
It is necessary to design the replenishment system in such a manner that the order picker doesn’t need to face any kind of empty pick slot that might be waiting for the replenishment. Keep a specified minimum level of inventory in each location and replenish items that have fallen below the minimum level each day.
Minimizing product touches
In spite of the fact what type of order picking method the company is opting for, it is always necessary to identify as well record the total number of times the item has been handled from the time it has been ordered to the time has left the facility. There needs to be ample accuracy during the pick process in order to eliminate further tasks comprising of QC checking, repacking, shipping, etc.
Using ABC method for item analysis purpose
Remember, if approximately 105 of the items perfectly satisfy 50% of the orders categorize these ones under category A. It is necessary to set up a perfectly short pick line for these A category items. Now, place the slightly slower movable B category items in the closet area that’s lying next. Once done, pick the slowest under C category and keep them at the last.
Use of barcodes is essential
It is very necessary to use barcodes for every order you pick. This would help in the verification process through a much easier way. It would also help in catching mistakes, identifying the number of times a particular item has been ordered, and easy sorting of the item. It becomes easy for order pickers to sort the items.
Lucas joseph is a marketing manager for ladders2go.com.au and he is working since couple of years.