Why and How to Use Ceramic Filter for Steel Castings

In the last few years, metal casting industry adopted the new technologies to ensure quick and quality yields. In this process, evolution of new sorts of ceramic filter for steel and other metals were witnessed. Currently, you will find many types of filters available to be used at the aluminum, steel and iron foundries. All of them are coming with different set of features and functionalities. The following tips and recommendations will help you in finding the right solutions.

Benefits of Using Ceramic Filter for Steel and Metal Castings:

1. Low Scrap – With the use of right kind of filters at your foundries for certain metal and alloy castings, you can control the amount scraps. Consistently, reduced levels of scraps will be produced at the units. Diagnosis of the entire process and suggesting the best changes will help in reducing the amount of scraps produced through each run.
2. Enhanced Productivity – Advanced technology assisted foundries or the use of custom made filters simplifies everything. Automation and other sorts of conveniences will be become practical. Outputs can be tailored as per the requirements and standards. The Zirconia ceramic foam filter and others ensures durability and ready for multiple operations.
3. Quality Improvements – Through the use of zirconia filter and similar technologies, the output can be optimized. All things can be controlled easily and made as per the requirements of the end product manufacturers. Superior finishing and retaining the chemical plus mechanical features is possible in this way.
4. Easy Operations – Addition of the filters will not make the process complex or delayed. In gating system integration and others, you will find the unit performing better than earlier. Diagnosing the performance and replacing the filters has become easier.
5. Minimized Production Cost – Use of latest technologies in terms of filters at the gating system and smart placements, the casting process can be performed faster. Yes, it ensures meeting the client specified time deadlines. Ultimately the production cost reduced to faster processing.

Varieties of Zirconia Ceramic Foam Filter:

There are many kinds of filters are being available in the current marketplace. All of them vary according to their core materials, design and filtration capacities. PPI or average number of pores per linear inch is a significant measure to determine the performance of the filters. Coarse with low ppi, medium with a bit more ppi, and finer with highest ppi values are being available in the market.

Round and square are the common shapes available through the filters. Colors of these elements do not have any significance towards the performances. Thickness of the filters matters a lot through foundries and metal casting projects.

How to Buy and Use Zirconia Filter:

First of all, you have to search for the best supplier of these filters online. Compared to local manufacturers and vendors, online marketplace gives you more options within your means. You can check the credibility and product varieties before placing order. Choose from the specified product size and specifications or place order for custom-made filters.

About Author:-

Tao Lu is an expert chemical engineer and has years of experience in producing Zirconia ceramic foam filter with leading agencies. His tips on use of zirconia filter, ceramic filter for Steel and other metal alloys help the manufacturers to boost their productivity.

Visit us:- http://www.filtec-corp.com/CF600-Steel.html

Steel foundries looking to order high quality Zirconia ceramic foam filter can opt for the Ca-stabilized Zirconia products made by Filtec Precision Ceramics Corporation. They are in great demand for the filtration of molten steel and its alloys.