Lean Kanban Training Courses Can Take Lean Production to the Next Level

As your Lean system grows, you will eventually reach the point where you are ready for more advanced Lean techniques. Sure, what you went through getting Lean to work for you seemed advanced enough at the time, but there is more to Lean than creating 5S workstations and hanging red tags.

A Comprehensive System:

Lean is a variety of methodologies held together by an underlying philosophy and set of values. All Lean implementations start with the basics of 5S, Lean Wastes, Lean Communications and Visual Management. These are the first steps for very specific reasons:

1. They represent the baseline skills that you need to attempt the more advanced Lean techniques. Until you have achieved a smooth, efficient and waste free operation, not only aren’t you ready for the next step, but you lack the organizational foundation for that next step to work.
2. The basic Lean system is also designed to give you substantial and recognizable rewards in the form of increased efficiency, reduced wastes and costs, and increased profits. Without that, your organization would not likely have the initiative and capital to attempt anything more.

These intermediate and advanced Lean concepts spring from the 5S foundation. Some continue on in the same line, while others represent a branch in Lean philosophy which will take you into a different aspect of the Lean system.

In any case, these changes will require new skills and knowledge, which means additional training. Uttana.com can help you build a learning management system for lean & kaizen that can provide the training your staff needs.

Beyond the 5S:

While the initial Lean initiative will have solved or mitigated many of the problems you were facing when you started, especially when it comes to the bottom line, you are not yet at the finish. Rather, you are now poised to take the next step towards real productivity using advanced Lean techniques.

While the basic Lean methodologies can be easily applied to any number of segments of your business, many of the advanced concepts are specific to a particular segment, such as supply line or maintenance. Here are some resources to check out to see if the next level of Lean is for you:

• Kanban: Production scheduling is a never challenge in any manufacturing environment. Every element of your operation is affected by how well or how poorly you manage your work flow.

Lean Kanban training courses can show you how to approach scheduling using Kanban, a structured method of controlling internal scheduling and managing your entire supply chain.

• A3 Courses: A3 is a sophisticated system for dealing with problems that arise in a Lean environment. With A3 Problem Solving Courses, you will learn to
• Identify the problem
• Isolate the problem
• Formulate and test a solution
• Implement the solution that worked best based on testing
• Document the problem and solution for future reference.
• Lean Supply Chain: This course will teach you techniques for improving the efficiency and reliability of your supply chain, starting with your own material handling procedures and stocking strategies and extending to your relationship with your vendors and suppliers. The goal of this operation is to achieve a just in time delivery system.
• SMED Quick Changeover: The Single Minute Exchange of Die System (SMED) is designed to help you modify your production lines and workstations to reduce the amount of time it takes to make the changeover from one operation to another.

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