Seven Advantages Of Zirconia Ceramic Foam Filter Technology

The molten metal has simultaneous application in a variety of machines, tools, equipments and others. Their quality affects the product in terms of longevity or durability. This compelled the metallurgists, scientists and researchers think of a prolific filtration technology that not only address the high-quality filtration, but also reduces the chances of generating scraps. For that reason, the ceramic filter technology was dug out after years of research and experience.

At this point of time, this technology remains the supreme all over anything. However, technologies beyond this cannot be ruled out in the future. But, as of now, the ceramic filter technology has been extremely helpful for the foundry industries and impacted their level of production. Generally, the foundry industries seek the best solutions, citing their requirements, specifications and preferences for certain applications. The filter manufacturing companies comprehend those facts and figures and provide authentic solutions to them.

Typically, the quality of die castings depends upon the grade of extruded filter and how well it performs during the filtration procedure. Any misses would cause a direct impact on the quality of the final product and its ultimate consequences. Most of the time, poor quality of product incurs huge losses for a company. For that reason, a high-quality ceramic filter technology is much needed. They have the following advantages.

1. Quality filtration – With a high porosity percentage, the 3-dimensional reticulated structure of the filter enables removal of non-metallic inclusions in the metal. An uncompromised quality is always an expectation of a consumer and that is the reason why quality filtration of molten metal is so important. The Zirconia ceramic foam filter addresses those causes efficiently.
2. Defect reduction – Companies incur losses due to the higher rate of scrap production. The evident reason is the defect in the molten metal that harms the final product. On the contrary, the ceramic filter technology is so designed to remove even the gas inclusions in the metal, helping the filtration procedure with extremely low amounts of defect.
3. Revolutionized production – The production scenario completely changed with the inception of ceramic filter technology for its industries, because it led to the production of best quality die castings that are utilized at different parts of machines, equipments, etc.
4. Scrap reduction – As mentioned earlier, the amount of machine scrap production gets completely reduced to the use of the Zirconia filter in the molten metal filtration. Mould and metal separation became a lot more efficient and clearer, reducing the machine scraps altogether.
5. Higher productivity – The higher casting production per mould increased and impacted the level of productivity, which instead would have been much slower due to inefficient filter technologies.
6. Robust results – Strong outputs due the ceramic filter technology helped the industries in garnering global success. For instance, the robustness and uniformity of the final product increased after ceramic filter’s filtration.
7. Profitable incomes – High-quality products has indeed helped the industries to generate impeccable revenues.

As a whole, it has more advantages than any other form of filtration technology.

Tao Lu is an expert chemical engineer and has years of experience in producing Zirconia ceramic foam filter with leading agencies. His share benefits of using ceramic filter and ideas to boost productivity essentially. He also reviews and shares the pros of using zirconia filter, extruded filter, etc in different industries.

For more information visit us:- http://www.filtec-corp.com/CF600-Steel.html

Steel foundries looking to order high quality Zirconia ceramic foam filter can opt for the Ca-stabilized Zirconia products made by Filtec Precision Ceramics Corporation. They are in great demand for the filtration of molten steel and its alloys.