Ceramic Foam Filter And Advantages Of Reducing Non-metallic Inclusions

The metalcasters or the foundry people have it a tough time in production when castings are not of optimal quality. Obviously, the scraps do not sell that much or are neither profitable. In this scenario, the ceramic filter technology offers an incredible option to get rid of those woes. Literally, it has transformed the way metal filtration was carried out.

Casting process became efficient with the use of ceramic foam filter like it was never before. The metallurgists and researchers to come up with this solution addressing the demands of foundry industry and other manufacturing companies. This filtration technology has helped in reducing non-metallic inclusions and oxide levels in the molten metal.

Benefits of reducing non-metallic inclusions and oxides

It clearly has benefited in more than one way, but let us learn about some of them.

Casting’s mechanical properties – Normally, alloy castings have a wide application range, including crank cases, engine parts, transmissions and oil pans. Since their longevity and durability are the only things that can enhance its performance, their mechanical properties would have to reach that level. With the help of sic ceramic foam filter there is a significant amount of improvement in the mechanical properties of castings.

Process yield – Earlier, due to non-metallic inclusions, gas trappings and oxides, the production process yielding was not achieving the level it demanded to be. The modern designs of ceramic filter do not let that happen. Thus, it has increased the process yield to a formidable percentage. When the process yield is higher, the results are improving. It has been a long-term objective for the foundry industries to increase their process yield.

Porosity – When a casting process occurs, metallurgists do not wish to see the casting defect at the end. There are several undesirable casting defects that hamper the quality of a casting. It includes porosity too. Generally, the gas porosity creates bubbles in the casting, post its cooling. It happens because liquid materials have gas inclusions and when it cools down, the gas porosity remains. The use of ceramic filter for steel reduces that porosity and improves the quality of a casting.

Longevity – As mentioned above, there are several applications of molten metals for producing different parts, especially in the automotive industry. Hence, quality of metal filtration sets the quality of a casting. If a car part is made of porous or defected metal, then it has less longevity. But, if that car part is made up of excellent quality, then it has a longer life. For that reason, these ceramic filters play a vital role in metal filtration.

Productivity – Use of ceramic foam filter indirectly improves the productivity level. In addition, the machine scraps get reduced, benefiting the overall production process. Ultimately, it helps in garnering huge revenues and happy clients as well. Quality metal filtration benefits alloy preparation and casting process in more than one way.

Foundry industries can put a thorough research to find the top-quality filters for their metal filtration needs.

Tao Lu is an expert chemical engineer and has years of experience in producing ceramic foam filter with leading agencies. His share benefits of using SiC ceramic foam filter and other ceramic filter for Steel. He also give many ideas to boost productivity in different foundries.

For more information visit us:- http://www.filtec-corp.com/CF200-Al.html

Steel foundries looking to order high quality Zirconia ceramic foam filter can opt for the Ca-stabilized Zirconia products made by Filtec Precision Ceramics Corporation. They are in great demand for the filtration of molten steel and its alloys.