How Ultrasonic Cleaner Make Possible To Clean Complex Part Design?

Many people often to use an ultrasonic cleaning tank for clean their electronic components and other things with important detail in the design, such as metal folds, threaded areas, blind holes, or other related features. While lots of the contaminants being removed that are loosely bonded to the surface, inconsistent results are found. You can clean some of the parts with your hand, while others are only partially cleaned. Some of the following tips which have been helpful to maximize the performance of your ultrasonic cleaner to produce the most reliable results as possible.

Attempt To Release Entrapped Air:

If your part design includes blind holes and threaded areas, it is very potential that an air pocket will be entrapped within these holes when the part is soaked into the rinsing tank or ultrasonic cleaning tank. If an air pocket is entrapped, the ultrasonic cleaning solution cannot go on at the right location, and parts will not be cleaned properly. So attempt every part to the right position so that the blind holes included in the design of items may drain and fill when submerged or removed from the liquid solution. In many cases, that is the only way to accomplish this to the points of the holes horizontally, or at a small angle to allow the air pockets to be released.

If the design includes so many blind holes in a different position on the product, these parts may have to be rotated after they are submerged to clean any entrapped air.

If you are cleaning any small parts which can be shaken once submerged, shake the basket of the cleaner after submersion, as this will be able to release a number of air pockets as the parts are moved in position.

Do Not Stack Parts One above Another:

Ultrasonic cleaning solution works best when it cleans a single layer of parts. If parts are located one top of another, the bottom parts will receive much more ultrasonic cleaning power than the top parts. This is known as ultrasonic shadowing.

The amount of energy absorbed by ultrasonic cleaning tank will depend upon the material of construction, and also on the weight of the items. Heavy parts will absorb more power than the lighter parts.

If parts are cleaned in a large amount of quantities, set the limit of the thickness of the part batch, especially when it removing contaminants which are highly connected to the surface, such as coatings, burned carbons, or other similar contaminants.

Oscillate Your Product During Ultrasonic Cleaning:

If you have seen an ultrasonic cleaner system in action, you will notice that contaminants are not blasted away from the surface of the parts, but are rather lifted smoothly from the surface. This is especially essential to believe when cleaning the parts with details, blind holes, or parts cleaned in bulk, since the design of the material being cleaned and can also entrap these contaminants, thereby preventing it from being free into the ultrasonic cleaning solution.

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