Ten Purposes That The Ceramic Filter For Steel Serve

The metallurgists know it well the importance of filtration of metal. Several industries have spent the whole of their lifetime in finding out reliable filtration methods so that they could upgrade themselves and deliver high-quality products to their customers. With dedicated teams of researchers and scientists, the industries found their way to better filtration techniques.

As of now, the ceramic filtration technology has been extremely successful for filtering metals. The foundry industry faces various issues of casting defects, such as porosity, blow holes, shrinkage, misruns, hot tears, etc. However, the ceramic filter addressed many of those issues formidably. It has served several purposes and following discusses them.

Read on to know further…

1. Remove impurities

Obviously, the main purpose behind using a filter is removing impurities. As it happens, sometimes the filters aren’t capable enough of removing slag particles. To overcome this, the honeycomb design is mostly considered for filters, which also have proven results.

2. Improve quality

Casting applications are spread out through different industries and sectors. Thus, an improved quality of casting would have several positive outcomes. As a result, customer satisfaction improves significantly.

3. Improve surface

It is not so pleasing to watch a casting having a poor surface finish. The metallurgists have a keen eye for these things and that is why ceramic filter for steel was brought in to improve the quality of surface finish.

4. Increase yield

There is a radical increase in the number of yields of moulds, which serves a greater purpose of improved production levels. Earlier, the industries suffered a lack of higher productivity to various issues erupting from the low quality filter.

5. Boost productivity

Productivity in foundry industries hit an all-time low due to bad filtering techniques, poor quality materials and other processes. This situation got liberated from when the extruded filter was introduced and productivity levels just doubled up.

6. Lessen scraps

Of course, a better filtration reduces the number of scraps and ultimately, the rejection rate. Expensive machine scraps were a huge liability for the industries. Gas inclusions were a problem and that was addressed in this ceramic filtration technology.

7. Improve accuracy

In castings, the dimensional accuracy has great importance and that is why, improving it became a necessity. Improvement in accuracy only comes when mechanical properties are stronger and that is only possible when filtering effect is high.

8. Improve stability

When a ceramic filter is used for filtration, the turbulence percentage reduces impressively, which in turn reduces the gas inclusions, improves fluidity and filling capacity, producing a stable outcome.

9. Reduce costs

Low productivity, casting defects, poor surface finish, lack of strength and many more reasons like these were affecting the finances of an industry. Nevertheless, this filtration technology got rid of those incessant costs and made filtering processes a profitable practice.

10. Reduce time

Ultimately, the final products were efficient, stable and made of top quality, which required less time for testing and inspection. It eliminated the time-consuming quality testing procedures, offering a surge in efficiency.

About Author:-

filtec promotions is an expert ceramic engineer and has years of experience in manufacturing ceramic filter for various manufacturing industries. He has written several informative articles about the ceramic filter for steel and other metals. From his experience, he has found that the ceramic extruded filter has largely benefited the foundry industry in various aspects. For more visit us:- http://www.filtec-corp.com/CF200-Al.html

Steel foundries looking to order high quality Zirconia ceramic foam filter can opt for the Ca-stabilized Zirconia products made by Filtec Precision Ceramics Corporation. They are in great demand for the filtration of molten steel and its alloys.