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How to Select a Bandsaw Machine for Metal Cutting Applications?

Author: T. K. Prakash
by T. K. Prakash
Posted: Mar 13, 2014

Bandsaw is a machine tool comprising of a drive wheel and an idler wheel that drive and support a continuous metal band cutting across a workpiece. It is one of the most commonly used sawing machines and is capable of performing an array of cutting operations. Bandsaw Machines are classified into two broad categories which are discussed below. Besides, they are available in various specifications, and the following section educates on how to select the right one for your application.

Importance Of Choosing The Right Band Saw Machine

Choosing the right Band Saw Machine depends on the kind of material you wish to cut. As already mentioned, there are two broad categories:

  • Horizontal Bandsaw
  • Vertical Bandsaw

Horizontal Bandsaw machines are typically employed to make big and large cuts in a metal sheet. These machines are often used in large manufacturing units, petroleum companies, metal fabrication shops and restoration shops. These machines are small enough to fit on any table top or an area of 20x20 square foot. These machines are used for cutting structural beams, joints, bundles and solids and can easily cut through woods, plastic, soft metals like graphite, titanium, etc.

Vertical Band saw machines are generally smaller and are used for cutting materials usually used in small home shops or garages. They require less power and make use of the continuous cuts by utilizing circular blades.

Thus, when it comes to choosing a bandsaw, you should put across a few questions to yourself:

  • What do I need to cut?
  • What is the shape of material that is being processed?
  • Blade and material sizing?

    What do I need to cut: Different metals require different cutting technique, for example: aluminum may require much higher blade speed, while other metals may require comparatively slower blade speeds. You would thus need to adjust speed to optimize blade life. Most band saw machines come with a variable speed motor to suit the material type, blade speed, blade type, etc.

    What is the shape of material that is being processed: Bandsaws come in different types: scissors, single or dual column, etc. Each of the saw offers different level of performance over the other therefore you need to take the shape of the material in consideration as well.

    Blade and material sizing: Another important criterion is choosing the dimension of the blade of a bandsaw machine. You should always try to avoid maximizing out a saws capacity. Longer blades come with more teeth and therefore last much. Always remember, the longer the blade the larger would be the blade wheels.

    About the Author

    Accurate Engineering is a prominent Manufacturer and Supplier of Metal Cutting Bandsaw Machine and Band Saw Machine India.

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    Author: T. K. Prakash

    T. K. Prakash

    Member since: Jan 30, 2014
    Published articles: 8

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