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Low Volume Injection Molding, Qualities and Benefits
Posted: Apr 05, 2018
Just like the normal injection molding, low volume injection can be used to produce high quality prototypes and parts by forcing heated plastics into a cavity to create the desired part. From 50 to even up 100,000 pieces it normally covers a broad range of production quantities. It can also be a good resource for businesses getting a new product off the ground. Overall, it can lead to costs savings that bring in a huge difference in your investment costs.
Qualities of low volume injection molding
Uses different materials- In low volume injection molding, super durable and hardened steel is not necessary for creating mold. Instead, soft materials such as aluminum can be used. Depending on your needs, aluminum materials can become very durable.
It involves different processes- Low volume injection molding services can be achieved through plastic injection molding. It may also be used to refer to 3D printing.
It bridges the gap- Also known as bridge manufacturing, low volume injection can be used to bridge the gap. It usually covers quantities that are greater than any prototype production. This means low volume manufacturing can also be very versatile.
Benefits of low volume injection molding services
Cost- When all factors are taken into consideration, higher production of parts does not normally lead to savings in overall costs. If it is not necessarily or viable for you to start by making a million parts, then you might just be wasting the money by doing this. If you don't expect to produce over 100,000 pieces then a tool steel mould may not be important.
Marketing time-When you choose aluminum mold instead of steel mold then you are likely to realize a much faster turnaround. The softer aluminum materials will ensure that there is an easier creation of molds. More so, the lower requirements means that you do not require processes such as hardening. This means you will get the mold to you much quickly thereby letting you start producing and delivering the products.
Fewer requirements- Apart from the expensive molds, most high volume injection molding services usually have high minimum order requirements. If you do not need such an amount then you might not be able to see any savings. It's, therefore, important to look at all the details of every aspect of your production process so as to look at the bigger picture of all these.
Inventory management- The disadvantages of seeking the lowest cost and promising to produce higher quantities can greatly affect your line of production. When it comes to lost productivity and storage space, the excess inventory can become very costly. Low injection molding can, therefore, address the disadvantages of any excess inventory by allowing you to work with the range of quantities that you'll actually need. More so, depending on the pieces that you need, 3D printing is a very viable solution.
Wrap up
if you look at all these aspects, it means that low volume injection molding can greatly benefit you in ways such as impacting your bottom line, lowering your costs, fulfilling your orders fast and making your customers happy. However, before you decide on whether to use low cost or not, make sure you know the needs of your business. This will help you know whether it's the right choice for you.
If you are looking to hire the facility of plastic injection mould tooling along with low volume injection moulding services, then the author suggests you to contact HLH Prototype Co Ltd.
If you are looking for Precision CNC Milling Machine in China, then the author of this article recommends HLH Prototypes.