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Ways of Achieving Effective Machinery Lubrication

Author: Michael Well
by Michael Well
Posted: Mar 23, 2019

Machines need a specific kind of oil in order to keep them up and running. Oil helps in lubricating the parts of machinery. It’s important to use the right lubricant for the right machine.

Why?

Problems arise when there is a lack of planning and organization. It is highly recommended to keep oil clean and well organized so that your machines can perform at their optimum level.

Lubrication Strategy:

Lubrication strategy means devising a plan. That plan tells about the ways in which machinery should be lubricated. Lubrication strategy also explains the methodology of applying the lubricants and explains what time is the most suited for applying lubricants to machinery. Every company should have a sequence of steps in which they follow to manage their machinery oils and lubricants. Choosing the right oil is not enough. It is also very important to make sure that the oil being used is efficient. It should provide optimal efficiency so that machines can perform optimally. Always be sure to filter your oil before each use.

It is often thought that if an item is new then it will have no problems. A new phone, a new laptop, in fact, any gadget or product which is new is thought to be flawless. However, oil can’t be treated the same way. If oil is new, it does not mean it is clean.

Oil undergoes a lengthy manufacturing process whereby it undergoes blending and processing. These processes can introduce a significant degree of deterioration to the oil. This is caused in multiple ways. The best way to tackle these flaws is filtration. Filtration processes take a sample of oil and puts them to the test.

An Oil filtration system needs to be present with your storage drums. It is very important to maintain the lubricants quality. This can be done by:

  • Active testing of lubricants

  • Obtaining constructive feedback during each testing phase

By manually reviewing your oils and lubricants, you will be sure to keep your machines running at optimal performance. By following out these guidelines you can be sure your equipment will be treated to the best of its ability. Observe the results whether the machines are working smoothly or not. As they are experiencing it first-hand, the feedback they provide would be constructive and beneficial. There must be goals set to reflect your cleanliness. Here are a few rules that will help you define your goals:

Ideal size for particles post-filtration:

3 microns for:

  • Bearings

  • Hydraulics

  • Circulating systems

6 microns for:

  • Gearboxes

Rules for moisture:

  • Below 50 ppm for machinery which is highly critical

  • Below 100/150 ppm for machinery which is lowly critical

Storing oils and lubricants the right way:

After filtering oils to the appropriate levels, it should be ensured that they remain clean. The reason why it is so important to keep the oil clean is so that it can perform optimally. The oil has to lubricate the machinery. By doing so, the machinery in factories or plants will work smoothly as friction will be reduced. To achieve optimal level of efficiency, oil needs to be clean. Therefore, cleaning the oil is crucial for efficiency.

In order to do that, the following steps need to be taken:

  • Find the right place to store your oils and lubricants

  • Avoid contamination by particles

Finding the right place for your oils and lubricants means storing it in a place that is away from dust and humidity. A dry, isolated storage place is ideal for keeping oil. Quality of oil is also hampered as particle containment is one of the main reasons for component failure. It is advised to consult a machinery maintenance company such as www.micro-lube.com as it would guide you better how to come up with an effective and reliable oil filtration strategy.

About the Author

Michael is a well-known and highly skilled author and Business Developer. He writes on multiple domains like finance, auto financing, business development, and customer relationship management.

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Author: Michael Well

Michael Well

Member since: Nov 26, 2018
Published articles: 11

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