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Why ETFE wire material is gaining popularity?

Author: Amit Joshi
by Amit Joshi
Posted: Jul 20, 2019

ETFE is one of the most robust materials out there and that is the reason behind it being used to manufacture high-quality wires. Here are some of the major factors that contribute to the gaining popularity of ETFE wire material.

ETFE is the acronym for ethylene-tetrafluoroethylene copolymer which is a plastic derivative of Teflon. It is a fluorine-based plastic that is frequently used as a building material in the form of ETFE membranes. It is created by extruding Teflon wires into thin films or wires. ETFE was invented by DuPont, an American conglomerate and one of the world’s largest chemical companies, in terms of sales.

The material was initially used as an insulation material for the aeronautics industry. Soon it started gaining popularity as a building material as an upgrade for the regular polythene sheets. It is largely used as a replacement for glazing due to its high light transmission properties. Some of the reasons as to why ETFE is considered as an exciting material in the electrical and electronic industry include:

  • High Heat Insulation: ETFE wires are highly flame retardant as they have a melting point of 270°C. They have excellent resistance to extremes of temperature.

  • Self-Cleaning: The material has self-cleaning quality. The special surface structure of ETFE insulated wires ensures that wind and rain are sufficient to remove dirt, reducing the cost of periodical maintenance and cleaning.

  • Lightness: These wires are lightweight. They weigh approximately 1% of the weight of glass.

  • Durable: It has a life span of more than approximately 25 years due to its durability against UV, air pollution and environmental conditions. Extensive laboratory and field research have suggested that the material can even extend its life span in excess of 40 years.

  • High light transmission: ETFE material is highly translucent and has light permeability of 85-95%.

  • Environment-friendly: The material is eco-friendly as it 100% recyclable.

  • Elasticity: The wires made from ETFE are high in elasticity as they continue their structural resistance as they can extend by up to 600% until torn.

  • Flame retardant: ETFE insulated wires are also fire resistant and have low smoke and flame characteristics. Thus the wiring material is safe.

  • The material has excellent chemical resistance and is odorless and nontoxic.

  • Energy-efficient: From extrusion to assembly, they consume significantly less energy than glass.

  • Weatherproof: The wires exhibit outstanding resistance to weather and aging

  • Wires made from ETFE material show excellent dielectric properties.

Now we know that ETFE has excellent electrical and chemical properties. Hence ETFE wires are especially suited for applications requiring high mechanical strength, high chemical resistance, and superior thermal and electrical properties. Thus it is a highly popular material to make electrical wires.

Exotherm Instruments is the leader in the manufacturing of high-quality temperature sensors, Extruded FEP & PFA wires and for over 30 years. They have an exhaustive range of Teflon wires, cables, and other products that provide solutions to conventional temperature sensors to high-tech industrial thermocouples for a variety of industries like Steel, Glass, Power, Cement, Chemicals and many other OEM's. With its strong experience & technological skills, it has succeeded in building a strong relationship with several hundred customers all over India

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Author: Amit Joshi

Amit Joshi

Member since: Apr 11, 2014
Published articles: 83

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