Die Designing Services

We at Sphinx, offer end-to-end die design solutions for covering concept design to product realization. We also support client throughout the product life cycle. Our team’s expertise in die designing has resulted in long standing relation clients. Our Die Design service enables global clients from industries like automotive, oil & gas, aerospace etc., to outsource their engineering designing to us at high quality and lower cost. Our die-designing service includes Tooling Design & Validation, Die Layout & Simulation, Simulation Studies, Formability Analysis, Process Engineering and Detailing & Documentation. The competent design team undertakes all involved processes from feasibility to production including many kinds of simulation studies, for Global customers.

The word "die" is a very general one and it may be well to define its meaning as it will be used in this text. It is used in two distinct ways. When employed in a general sense, it means an entire press tool with all components taken together. When used in a more limited manner, it refers to that component which is machined to receive the blank, as differentiated from the component called the "punch," which is its opposite member. The distinction will become clear as we proceed with the study.

The die designer originates designs of dies used to stamp and form parts from sheet metal, assemble parts together, and perform a variety of other operations.

Committed to provide cost effective solutions and quality service in time, we follow a proven work methodology that is illustrated in the following image. Every project is executed with precise planning, with attention to client’s application requirement, market, cost, time etc. The work starts with an effective process planning, wherein the work schedules, manpower, methods, compliances, technology to be used and other involved factors are decided. Planning is followed by the design stage and the best suitable design techniques and tools are used to develop the best press tool design. The further phases of Die Layouts, Simulation, Detailing and Documentation are undertaken as per defined standards. Our practical approach coupled with industry’s best practices assist global clients to develop a cost effective designing solution with focus on product and process innovation.

Service Capabilities

Experts in our facility assist clients with all their tooling & die-designing needs from design to production. Our engineers make use of recent software systems such as CATIA, Unigraphics, AutoCad and AutoForm for simulation studies, design and manufacturing optimization. The die designing services offered serve to be cost effective for enhanced product realization and value. Our team of skilled Engineers & Designers utilize the latest technology to provide complete customer satisfaction for all die-designing needs. Sphinx Die-Designing capability includes:

Tooling Design & Validation

• Panel Checkers
• Draw Dies
• Forming Dies
• Blanking Dies
• Trimming Dies
• Compound Dies
• Progressive Dies
• Transfer Dies
• Automotive Stamping Dies.
• Lamination Dies

Die Layout & Simulation

• Die Layout
• Die Planning Sheet
• Die Face Generation
• Feed Layout
• Die Simulation (Auto Form)
• Die Face Modification
• Die Design (Solid Modeling)
• Data for CAM Machining

Simulation Studies

• CAD binder development
• Forming simulations
• Metal formability
  • Wrinkling analysis
  • Thickness analysis
  • Thinning analysis
• Die process development
• Production simulations
• Assembly simulations

Formability Analysis

• Blank Development
• Draw Analysis
• Die Optimizations

Process Engineering

• Die Planning
• Die Layout
• Process Layout
• Feed Layout
• Sequence of Operations

Detailing & Documentation

• Detailed Manufacturing Drawings
• Pattern Drawing
• Bill of Materials (BOM)
• Technical Documentation

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