7 Reasons Why Modular Process Skid Packages Are Important

Engineering projects are complex and dynamic by requirement. With technology advancements and evolving needs of the industry, they grow continuously over a period. It includes design updates, component replacements, and new constructions.

However, the delay in on-site fabrication, longer lead times on equipment procurement, and the communication between vendors result in slower production & decreased efficiency.

Toward this, modular process skids provide the required flexibility & robustness than the traditional skid-build process.

Let us look at the essentials of modular process skid design.

Also, here are the reasons why you should use it for your next engineering project.

What is a modular process skid package?

A system contained within a frame and mounted on a skid known as modular process skid package. It helps make safe & convenient transportation and storage of the machinery.

The modular process skid packages can contain individual process applications or the entire process systems.

It includes small-scale distillation, solvent recovery, batch mixing, and more.

Benefits of Modular Process Skid Systems

1. Easy Mobility: The modular skid system makes the mobility process quick. It helps move the system around and across the facilities easily.
2. Quality Control: As only one engineering company involved in delivering modular process skid, it comes as a full package and ready to install. Any error due to the involvement of multiple teams is eliminated.

   Moreover, the experienced craftsmen use orbital welders instead of performing overhead welds to complete the pre-fabrication process. As a result, they can do precise welds for the machinery.

3. Save Space: The skid design for equipment includes layering components as well. Besides, it contains a smaller footprint. As a result, you can free up a significant amount of space within the facility.
4. Increase Safety: The fabricating of the processing system is performed indoors. That means you get perfect conditions for completing all the welding and other required tasks.

   Also, the provider assembles and tests the systems before the operating staff gets exposure to them. It eliminates the risks related to the safety of the people. Further, it reduces the issues that can arise after the system is in use.

5. Improve Efficiency: The process comes as preassembled. Therefore, your staff can directly start working on it. Besides, you can quickly deconstruct it to shift to a new location.

   Therefore, if you want to expand your business, but do not want to upgrade the equipment for every new facility, the modular skid package is beneficial for you.

6. Save Costs: Modular process skid packages help save project costs for longer runs.

   For instance:

   Faster build & execution of modules reduces material and labor costs

   As the modular skid package is built offsite, the current operations in the plant facility continue to generate revenue

   Transportation costs are low for the process skid

7. Faster Project Completion: The process system design and facility preparations are both performed at the same time. Therefore, it helps reduce the overall project turnaround time.

   As mentioned earlier, the indoor fabrication process eliminates delays due to weather conditions.

Conclusion:

Businesses in domains like oil & gas, chemical, pharmaceuticals, manufacturing, and more can utilize modular process skid packages. It provides a robust solution for the process systems & equipment needs.

Toward this, an experienced engineering service partner can help with final modular process skid designs. They enable businesses to reduce the overall project time and costs significantly.

Judith Morrison is an expert in the field of industrial engineering and writes articles related to piping, civil, equipment engineering related articles.