Automation Using CNC Machines in Fabrication

All businesses are subject to change, the technology is constantly evolving and changing the dynamics. This evolution brings around a change in the way things function, improves quality, creates appealing designs, and most of all reduces the cost of the product or services. Hence enterprises that are static or complacent soon lose status in the market. All the attributes mentioned above help fight competition, and make the industry or service profitable. Hence adapting to emerging technologies is of utmost importance in order to survive and come out as winner.

Manually performing tasks can result in sub quality products with precision limits that are but tolerable. In a period of time the industry gets accustomed to inadequacies of components and ancillaries and a norm is set. Emerging technologies mitigate this lacuna arising as a result old fashioned manual works.

Automation is all about precision and speed. Controlling machine tools is first step towards automation a process aimed at increasing precision, efficiency and speed of fabrication. The deadlines have become much easier to deal with thanks to the technology.

Known as CNC programming it stands for Computer Numerical Control Programming. It is the latest introduction useful in fabrication of building structures and components. This is a development which has reduced manual controls using levers.

Modern day solutions have improved efficiency and manufacturing speed apart from reducing man power which at time could be costly. Digital integration has been the way forward for cost cutting as well.

In case of CNC a special computer is connected to machine known as CNC machine along with sensor and drives or motors. A program stored in the memory with instructions using G-Code conducts the whole operations in a fabrication shop. Each program is tailored as per the function and use depending upon different set of tasks. This technology is applicable to all machineries. The ease of use is phenomenal; an operator can enter settings using a keyboard. It is that simple and can be executed after minimal training.

A CNC programming is a must to control, automate and monitor the apparatus. It works in conjunction with CAD and CAM software. The former guides the dimensions during the process while latter translates the process into manufacturing directives. This introduction not only increases output but accords a boost to product quality and consistency. Two attributes which makes a unit a winner in face of cut throat competition.

In fabrication CNC technology enables processing of metals using drills, saw, lathes, welding and boring tools. A large number of tasks are performed in steel of metal fabrication and technological inputs are significant in the contemporary industry. These machines are all about pinpoint accuracy and can weld complex designs into desired components. The output is much faster than that carried out manually.

These machine keep working endlessly without any sign of fatigue whereas humans would falter after long working hours. By altering the function of numerical control multitasking can be easily achieved.

All professional fabrication units should implement the emerging technologies. This will enable faster processes along with reduced price of the finished components.

Uday writes often on Indian wildlife especially about the tigers. He works as a naturalist and is fond of travel. Uday also provides search engine optimization service and website contents in English.