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Tips For Choosing Welding Electrodes

Author: Himesh Jain
by Himesh Jain
Posted: Oct 02, 2014

Electrodes are used during the process of welding as they produce current required for arc welding. They are available in the shape of long rods and they are placed in contact with the tip of the rod. This rod is used for providing a powerful electrical current into the metal. As soon as the electrode touches the metal, the current flows into the metal and creates a dazzling arc.

Different welding electrodes are used in the welding process including solid core, flux core and metal core. Welding electrodes are available in a variety. All the variants differ from each other depending on their task and the welding process. As electrodes need to deal with different kinds and ranges of electrical current, they are available with different coatings and sizes depending on the requirements of the welder. It is important to choose the correct welding electrode as it ensures a strong welding process. Listed below are some tips which you can consider while choosing welding electrodes:

  • It is important to select the right welding electrode. This can be done by taking into consideration, the steel which is to be welded. Do consider the chemical composition, mechanical properties and microstructure of the steel. Also, go through its manufacturing process for reference.
  • For the best quality welding, make sure you use similar kind of metals. Weld with electrodes which are compatible with the base metal. You can use electrodes which offer same chemical compositions.
  • Make sure that you choose electrodes which have carbon ranging between.02% to.04% carbon than the metal to which they will be welded. You can use other alloys for compensating carbon reduction.
  • Use electrodes which provide the metal with sufficient tensile strength and impact resistance. Ensure that you do not overmatch the welds by using additional metal that gives the deposited metal more strength than the weld metal.
  • Do learn the sizes of arc welding electrodes which are used in welding shielded metal. For this, you can study the AWS (American Welding Society) size guide and numbering system.

Electrodes are commonly rated according to a system which is designed by the American Welding Society. The system uses a letter E and this follows a series of four or five numbers. Do keep in mind that there is a proportional relationship in the case of welding electrodes. The higher is the carbon equivalent; the lower is the weld-cracking potential. Duplex and Super Duplex Welding Electrode can be sourced from reputed Suppliers In India.

About the Author

Author represents this article on behalf of Vibrant Steel Industries, offers wide range of industrial products like Stainless Steel Fitting, Carbon Steel Tubes, Elbow Buttweld Fittings and more.

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Author: Himesh Jain

Himesh Jain

Member since: Sep 04, 2014
Published articles: 3

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