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Where Can We Use Shotcrete? And What Makes It Different?

Author: Jonathan Jonas
by Jonathan Jonas
Posted: Jan 27, 2022

Shotcrete concrete was invented and used for the first time in 1907 by Carl Akeley; he used it to fix the Dilapidated facade of the Field Columbian Museum in Chicago (the former Palace of Fine Arts of the Universal Exhibition of Colombia).

Since that time, shotcrete concrete has been used in different areas of construction. Like what Concrete company is doing, they use it in architectural work such as artificial rock work for decorative, waterfalls, soil retention, etc.

Before we dive deep in, where can apply shotcrete, and what makes it stand out? Let's clear a few things about shotcrete first.

Also Read: 6 Common Myths About Shotcrete

What is Shotcrete?

Shotcrete is the process of applying concrete with high velocity to a vertical or standing surface. The impact created by the application reduces the concrete.

And the shotcrete or sprayed concrete process has excellent results in bonding with most substrates and quick capabilities, notably on complex shapes.

Shotcrete has two forms dry or wet cement; you can use the best shotcrete form as it's essential for your project.

Wet Vs. Dry Shotcrete:

The dry mix shotcrete technique involves putting the dry ingredients into a hopper and next getting them through a stocking to the nozzle. Then the nozzleman handles the addition of water at the nozzle.

This dry technique requires a skilled nozzleman to handle the mixture since it's not fully blended to hit the receiving surface.

Thus, the dry shotcrete mix gives the advantage that water can be adjusted by the nozzleman, which allows more effective placement in overhead or vertical applications.

Now to the wet shotcrete technique, which involves pumping ready-mixed concrete to the nozzle. And compressed air is instructed to the nozzle to force the blended mixture onto the receiving surface.

Furthermore, wet shotcrete's greatest advantage is that the wet technique has less waste compared to the dry-mix process. Also, in wet concrete, all the ingredients are mixed well with the water; this helps in placing a large amount on the receiving surface that reduces the time.

Where Can We Use Shotcrete?

There are many places where sprayed concrete can be utilized, but here is a shortlist of common applications:

  • Shotcrete services are used in different construction such as thin vertical or horizontal surfaces, mainly the curved areas, canal, tunnel lining, foundation walls, and reservoir.

  • Plus, it's used in swimming pools, waterfalls structures, and prestressed tanks.

  • Shotcrete concrete is utilized in stabilizing the rock slopes successfully, and it is used for temporary protection of freshly excavated rock surfaces.

  • Sprayed concrete gives protection against long-term erosion of pilling, coal bunker, steel building frames, oil tanks, and other structures, also in covering structural steel for fireproofing.

  • Finally, Shotcrete is best to use with these developed high-temperature applications, like the refractory lining of furnaces, kilns, chimneys, etc.

What Makes Shotcrete Different?

Sprayed concrete or shotcrete has many benefits to offer to your required project, and here in this section, we’ll cover a few of the key causes about why shotcrete is so commonly used:

  • Underwater Qualifications

Shotcrete is easier to spray into place for a solid structure, yet it needs the right tailor to mix it well. To Be used in the construction of swimming pools and other aquatic structures, shotcrete is ideal for this purpose.

  • Durability

Wet or dry concrete has to last for decades. Placing shotcrete in building your swimming pools means that you won’t need to undergo any maintenance work any time soon.

  • Requires Minor Formwork

While using shotcrete in the structure work will require minor formwork by making pouring a lot easier. Not like the old-fashioned way when you have to take internal pressure from concrete rather than being poured and placed.

  • Save Your Sources

Save you time and money by choosing shotcrete for your project. That includes savings in labor costs and how long it takes to complete new construction projects.

  • Additives

Wet or dry shotcrete can be enhanced through the use of admixtures. Thus, whenever you want to improve water with faster pumping, the rate of resistance, or a mix, you only need an extra layer of applications.

  • Easy Applying

And using sprayed shotcrete in the project means even those spots that are hard to reach shotcrete concrete can be applied. This means coating layers overhead, or even underground applied effectively.

  • Be Creative

Shoyrcete gives the ability to create any shape for your pool or exhibit zoo with adaptable wet or dry concrete simply. There is no limit to the design that you can not achieve with this adaptable concrete type.

Final Words

Today's problems do not need yesterday's solutions; shotcrete has many abilities to enhance your pool, soil, or Infrastructure.

It also allows you to unleash your creativity to make your project stand out with uniqueness. However, most important is that you have the best and professional shotcrete company like SprayForce Concrete to help you achieve your project standard.

About the Author

This article discusses ocean freight rates and how it can affect your freight.

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Author: Jonathan Jonas

Jonathan Jonas

Member since: Jan 25, 2021
Published articles: 84

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