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How To Perform A Correct Oil Sampling And Why It's Important?
Posted: Feb 19, 2022
Oil sampling or analysis it's essential to check how your industrial lubricant machine works. And a proper lube sampling will provide you with more information about your appliance. Like machine oil condition and indicating machine faults can help you avoid significant issues.
You can use a test kit from Microlube, the best industrial lubricants supplier or, your own equipment. This test kit helps get the primary details when taking oil samples. Also, it will give objective, invariant data.
And this content will try our best to provide important information to perform a correct oil sampling, why you need to do this process, and more.
What Is Oil Sampling Or Analysis?
Industrial lubricants oil sampling it's a studying method of fluid to test its state and quality. And there are some qualities, such as particle count, water saturation level, and total acid number.
You can measure these factors with electronic equipment to gain full insight data from the cocktail of chemical composition, physical properties, and contaminants. In addition, the oil sample must be taken and then analyzed by a laboratory.
Additionally, oil sampling is done for a couple of main reasons. The first one is to maximize data thickness by knowing the level of cleanliness and dryness of the oil, lack of additives, and the actual wear of particles generated by the industrial machine.
The second main reason is minimizing data aggravation. This is done by a concentration of information that's uniform, consistent and representative. But most importantly, make sure that the sample does not get spoiled when performing the sampling procedure.
When To Take An Oil Sample?
It's recommended to take an oil sample when the machine is running or recently shut down for no more than 10-15 minutes. Since the chance of failure is much higher at the onset of a machine's break-in wear and other possible but improbable faults.
Yet oil sampling depends on how the sample is taken, which type of machine generator, and the oil type because there are different tools for taking the oil sample like vacuum extraction.
In addition, some industrial machines have diesel, whereas some have fuel generators. And lastly, you need to be aware of tasting a new or used oil.
Which, if you consider it, might be a challenging job to do. Thus, it's better to have on-site inspection and maintenance services from the experts like Microlube. They offer you a wide range of products, the best low-flow oil filters, and filtration systems designed to extend the service life of your equipment. And the staff will provide with the rich experience of over 25 years in examining and maintaining.
Why Performing Oil Sampling Is Essential for Your Industrial Lubricants?
As we mentioned in a bit, that oil sampling test is essential to know what is the machine oil condition and fault. And this section will give more details about why an oil analysis test is required? So oil sampling will provide with:
The machine lubricant condition will reveal if the fluid is healthy and fit for additional service or it needs to be changed.
Oil sampling will assist you in labeling the Impurities in the oil. As dirt, water, and machine wear, these impurities lead to machine degradation and failure. This will help you with falling into any issue by detecting it earlier with the oil sampling, which is the same as oil filtration systems.
Oil analyzes indicate actual wear on the machine. By detection and analysis wear particles that assist in making necessary upkeep decisions. And wear particles are generated at a high rate at an unhealthy industrial machine, which leads to machine failure due to worn-out parts.
How To Ensure You Are Performing An Accurate Oil Sampling?
The method that is used to collect oil sampling plays a critical role in getting the proper test results. A diluted oil sample will ruin the test results. Make the information you receive unreliable.
Thus, to ensure you are using accurate sampling methods, avoid these common ways that will mess up the oil sample results:
To have an accurate oil analysis, you need to pick the condition of the oil as it runs through the equipment because it represents the lubricant in the machine during normal working conditions.
It is essential to get the oil sampling at the right temperature to get accurate results.
Sampling location is an important factor too for accurate analysis. And the best location for oil sampling is from the reservoir. Since it is close to the gear set, which will provide the correct data.
Final Words
To get the proper results from oil sampling, you need to have the right kit tools under specific circumstances. Because if you performed it under the wrong conditions and tools. It will affect your machine work and machine lifespan.
And oil analysis is a valuable test since it assists you in determining, comprehending, and practicing the necessary processes to get a representative oil sample.
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