Broken Bag Detectors – An Efficient Equipment to Find Leaking Filters Quickly

Dust and Particulate monitoring and control are pivotal in food processing plants, especially where dust and particulate are problematic. This makes particulate monitoring an important maintenance and process control operation in nearly all food processing plants. Most food dust and particles are combustible, and it’s critical to minimise the dust emissions in the operation of generating food dust. In addition, the breakage, leak, and build-up require early detection have to be monitored to ensure efficient process control and reduce product loss.

Baghouse leaks or filter failure are inevitable and can happen at any time, resulting in expensive shutdowns and product loss. However, product loss and operation shutdown can be prevented or avoided using broken bag detector.

What Is A Baghouse Detector And Why Is It Important To Invest In Them?

A broken bag detector is efficient equipment designed to prevent product losses and reduce downtime due to failed filter bags by sensing the leakage, giving an alarm in the event of failure, and stopping the process.

Product loses can often occur due to failed or ruptured filter bags. However, product losses can be prevented and stopped if the filter bag rupture is detected earlier. This is when the use of a broken bag detector is invaluable. It has been reported that filter bags are replaced every couple of months to avoid leakages, costing a large amount of money. A Broken bag detector acts as an early warning system that indicates the possible failure of the ruptured bag by detecting higher emission levels. This helps to replace the filter bag in time, avoiding product loss and downtime.

Broken bag detectors can help reduce maintenance cost, labour required for cleaning operations after the rupture of the bag, order cancellation, production target not being met, and corporate image.

So, How Does It Work?

A broken bag detector is sensitive and reliable equipment, consisting a sensor and electronic unit. When the leakage occurs in the filter bag, the product strikes the sensor, resulting in the generation of electrical signals based on the flow of the dust particles. Finally, the electrical signals are amplified and processed through electronic circuitry, sending alarms and stopping the process. Hence, the product losses are prevented.

While helping to provide a solution and complying with OSHA regulations, with mere investment, broken bag detectors offer maintenance benefit, giving the facility an assurance of reliable dust collector monitoring, avoiding product loss, and reduced maintenance cost. Broken bag detectors aren’t only used in food processing plants but also in pharma, chemicals, fertilisers, and other industries that use filter bags.

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The author is an active blogger and renowned for providing innovative solutions such as broken bag detector, Industrial sirens and beacons, gas detectors, Turbidity Analyser in Australia etc. to the Oil & Gas, Chemical, Petrochemical, Manufacturing, Food, Pharmaceutical, Water Treatment, and many other industries across Australia and New Zealand. Visit https://prodetec.com.au/ for more details.

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