Bearing testing machine with messung's nx-era xpress plc series & servo system

The bearing is tested for its endurance under a particular load. The load is generated using a Hydraulic system. The deformation of the bearing at the specified load is calculated or measured.

Some constituents of the testing apparatus are:

• -Load Cell – to measure the compression
• -Transducer – to calculate the deformation
• -Hydraulic system – to generate the desired load

APPLICATIONS WHERE BEARING TESTING MACHINE IS USED:

ENGINE EQUIPMENT MANUFACTURING INDUSTRY

This system is majorly used in the engine equipment manufacturing industry. The bearings are tested for their reliability and durability.

THE CUSTOMER:

Our customer specializes in the Special Purpose Machines manufacturing of Standard & Customized Measuring equipment. This equipment is designed as per Industry Standards. Integrated with the latest technologies, this equipment provides reliable & efficient testing operations.

THE SOLUTION:

Messung is among the best PLC automation companies in India. Our engineers studied the SPM and its requirements and came up with a solution consisting of

• -NX-ERA XPRESS XP325 PLC Controller
• -Fuji Servo System
• -7-inch HMI Display Touch Screen

With the progress of science and technology and the continuous development of the social economy, traditional manual production is gradually replaced by modern equipment production. As the most important part of modern equipment, bearings are the guarantee of the normal operation of modern equipment.

In order to ensure the normal work of the bearing, it is necessary to conduct real-time measurements and control all aspects of the bearing performance. The purpose is to promote the establishment of bearing test bench under PLC control technology, to realize data collection and monitoring of bearing performance, to promote the scientific nature of bearing test, so as to continuously improve bearing technology and help the development of social production.

On this basis, a specific scheme is proposed to realize the measurement and control system of the bearing performance test bench, and the reliability of the system is tested by the system equilibrium model algorithm. Experiments show that the system can realize real-time monitoring of bearing performance and ensure the scientific and accuracy of bearing performance tests.

THE HEART OF THE SYSTEM: NX-ERA XPRESS

NX-ERA Xpress is a powerful mini PLC (Programmable Logic Controller) developed by Messung - a leading micro PLC manufacturer. NX-ERA Xpress offers world-class technology at a cost-effective price for entry-level applications.

Loaded with advanced features, the NX-ERA Xpress micro PLC delivers high-speed processing power in a condensed design with embedded I/O. This micro PLC system can be easily expanded through the CANopen device using the Remote I/O Modules - a considerable advantage for OEMs with needs for Industrial process automation in small, scalable applications.

NX-ERA Xpress Highlights:

• -High-density I/O both Digital & Analog
• -Programming by Codesys® - IEC 61131 based software
• -Ethernet Port - TCP/IP, Modbus TCP/IP
• -Inbuilt Webserver
• -Industry 4.0 ready - OPC-UA, MQTT features
• -RS-485 port with Modbus RTU Master protocol
• -CANopen Master/Slave protocol
• -SCADA and HMI interfaces available
• -Built-in HTML web server

BENEFITS FOR THE CUSTOMER

The Latest Industry 4.0 enabled PLC System: Provides access to sensor-level data in difficult-to-reach areas. This helps ensure the smoother operation of system components while streamlining device replacement and machine maintenance – hence saving costs and enhancing efficiency.

Cloud connectivity

Conformal Coating: This coating ensures integrity even in harsh environments

Programming and configuration environment based on IEC 61131-3 standard: the global standard in plc programming for industrial automation.

Designed to meet the pertinent demands of Industry 4.0

THE OUTCOME:

The establishment of a measuring and controlling system of bearing performance testbed can meet the requirements of the specific test process and can help all parts of the equipment to realize remote communication. This is to realize the comprehensive collection and control of bearing working data, reduce the probability of bearing failure, and ensure the normal operation of all kinds of modern equipment. Of course, with the continuous progress of related technology, the test and control system of bearing performance based on PLC controller proposed will be constantly improved.

About Messung IA

Messung is amongst India’s leading plc manufacturers and offers cutting-edge customized solutions for factory automation, process automation and special purpose machine automation. Messung is considered to be one of the top 10 PLC manufacturers and offers an expansive range of world-class Programmable Logic Controllers (PLCs), Remote I/O modules, Servo & Motion Control solutions, Servo Drives and Human Machine Interfaces (HMIs) for a variety of applications across a range of industries.

Messung also offers a varied range of Variable Frequency Drives (VFDs) and Servo/Motion products from Fuji Electric that are effective for simple to complex industrial applications.

For more information, visit: www.messungautomation.co.in

For more information about a href=http://www.messungautomation.co.in/productsprogrammable logic controller, call us on +91 20 66492800