Best Customization Methods for Blank 6-panel hats
Posted: May 22, 2022
Custom hats are all the rage these days. But at least a few of the customers are looking for something other than the traditional customization techniques. So if you are a wholesale hat decorator looking to spruce up your inventory with new styles and designs, this guide will help you out.Traditional Embroidery
Embroidery is arguably the most popular hat decoration method out there. This technique starts by digitizing your logo into a digital file that can be read by the embroidery machine. This digital file tells an embroidery machine how each stitch should be placed to create the design. Then, you can place the hats on the hoop and get them embroidered with your designs.3d Embroidery
This is a modern twist on the traditional embroidery technique. The main difference is that stitches are made on the cap over foam. This causes the logo to have a three-dimensional feel. Due to the limitations of stitching over foam, this method works best for simple logos and monograms.PVC Patch
If your customers are asking for patches with very crisp designs, the PVC Patch might be your best option. Instead of being created with thread, these textured patches are created from a flexible plastic that can resist abrasions. The patch is applied to the blank hat using heat. This takes your custom hats to a whole another level with durable decoration with vibrant colors.Heat Transfer
This is an affordable and versatile customization technique that works with many types of designs. First, the graphics are printed on transfer paper. This paper is then applied directly to the surface of the hats using heat. As the designs are printed rather than sewn, three is very little limit to what you can do with the design.Embroidered Patch
If you are shooting for a retro style, the patch style is here to deliver it. It gives off the same vibe and brings a healthy dose of nostalgia as army surplus and varsity jackets from back in the day. Much like the traditional embroidery method we talked about above, the artwork is digitized but stitched onto a patch instead of a blank 6-panel hat. Subsequently, this embroidered patch is stitched over the hat.Sublimated Patch
If you want a patched hat, but with complicated or full-color artwork, then this is the way to go. Unlike methods such as flat and 3d embroidery, sublimation allows you to decorate the hats with almost any logo, no matter how intricate it is.
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