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Electronic manufacturing services: A helpful guide!
Posted: May 26, 2022
Electronic manufacturing services (EMS) refer to a range of processes that combine several steps in the manufacturing process into one service. These include design, fabrication, assembly and testing. EMS providers can help manufacturers reduce costs by avoiding the need for expensive equipment and maintaining a high level of quality control while also reducing time to market.
The key advantage of EMS is that it allows manufacturers to focus on their core competencies while outsourcing non-core components of their product development process. This helps companies focus on developing new products or improving existing ones while still meeting their customers' needs in a timely manner.
Why choose electronic manufacturing services?Turnkey solutions
When you outsource your entire production process to EMS providers, you can focus on what’s most important to you — creating an innovative product that meets the needs of your target market. The EMS provider takes care of everything else, from prototyping to mass production.
High-quality products
Because they are experts in their field, EMS providers can deliver high-quality products at a competitive price point. They can also meet tight deadlines and provide technical support throughout the manufacturing process.
Cost savings
Outsourcing can reduce overhead costs by allowing smaller companies to focus on their core business areas while relying on an external partner for manufacturing support. There are many factors that contribute to these cost savings including economies of scale and experience as well as vertical integration advantages such as access to parts inventory and shipping capabilities which save time and money during product development cycles. A study conducted by San Jose State University found that electronics companies could save up to 40 percent by hiring an EMS company.
Prototyping
Build a prototype first and test it before you order anything in bulk. This will help you make sure your design works properly before you order large quantities.
Design for manufacturability (DFM)
Your manufacturer can help you optimize your design so that it is easy to manufacture at scale. They can also help you find ways to improve the quality of your design as well as reduce costs.
Electronic assembly
After your device has been manufactured, it needs to be put together with other components like wires or cables for power or data transfer. This step is known as electronic assembly and requires specialized equipment and tools not found in most homes or offices today.
Speed
Electronic manufacturing services can speed up the time it takes for your product to get from the concept stage to the market launch — especially if there is a lot of variation among individual parts.
How to select the right EMS provider?EMS is a great way to get your product made, but it can be more complicated than you might think. If you're looking for electronic manufacturing services, the following tips will help you choose the right company and avoid any potential pitfalls.
Consider compatibility with other parts
Electronic components are often designed to work together, so your device's reliability may depend on whether its components are compatible with other parts in the system. For example, if you need a custom circuit board designed for use in an automobile, it would probably be best to find an EMS provider who can design both the board and its accompanying software.
Check for certifications
Certification from industry groups like SEMI or ISO means that an EMS provider has met certain quality standards and that its facilities have been inspected by a third party. You should ask about these certifications when selecting an EMS provider. They're not a guarantee of quality, but they can help identify organizations that have made efforts to improve their manufacturing processes and practices over time.
Look at previous jobs
You'll want to see samples of previous projects completed by potential EMS providers before signing any contracts — particularly if those projects involve similar materials or processes as your own product.
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