What is a vertical carousel

A vertical carousel, in layman's terms, is a vertically-operated, high-density storage system. The vertical carousel has been in use since the 1950s, but it is only in recent times that it started getting the much-needed attention. We can compare the rudimentary mechanics of a carousal storage system to a Ferris wheel. The primordial component of a vertical carousal is the chain drive, which rotates like a Ferris wheel. However, unlike the circulation path of the Ferris wheel, the shelving units of a carousal system move up and down vertically, following an elongated oval path. The configuration implies that the vertical storage system of carousals can manifold the storage capacity of ordinary static shelving units. As a result, vertical carousels are renowned for optimizing warehouse management performance. Before understanding the difference between vertical and standard carousal, let us dovetail a little deeper into the various aspects of the vertical storage mechanism.

TOP FOUR BENEFITS OF A VERTICAL CAROUSEL STORAGE SYSTEM

Unlike static shelving, vertical carousel units' internal mechanism is synchronized with computer software, thereby creating an authentic 'goods to person delivery system’. When a particular product requires pick-up, the concerned software directs the carousal to deliver the correct tote to the person at the counter. As such, the system automatically enhances speed, improves pick-up accuracy, and boosts ergonomics. Some of the veritable benefits of a vertical storage system include –

• Better utilization of space – Intriguingly, a vertical carousel system may store objects vertically up to 30 feet, making use of otherwise wasted space overhead.

• Better safety – The vertical storage system requires no ladders and forklifts to retrieve items, resulting in fewer ladder-related accidents, a common occurrence in warehouses with outdated mechanisms. With the vertical carousel system, you will see that the goods stored at a height are automatically brought to the operator at an ergonomic height.

• Faster ROI – Experts opine that businesses can recover their investment in less than 12 months by investing in a vertical carousel storage system.

• Automation – By integrating with WRM, ERP, and ERP systems, the vertical carousel system ensures that all inventories are centrally located, and the inventory management system improves dramatically.

Now that we know the basics of the vertical carousel storage system let us understand how it differs from the standard carousel.

WHAT IS A STANDARD CAROUSEL STORAGE

In layman's terms, a carousel is a revolving storage system in which bins or baskets are attached to carriages that are all interconnected and move along an oval track. The track system is similar to a troller conveyor system. The mechanism's purpose is to position bins at a load or unload station at the end of the oval. Keep in mind that the storage carousel is not fully automated; instead, a human must manually engage the powered carousel to bring the requested bin to the load/unload area. Carousals come in different sizes, ranging from 100 feet in length to oval. As the length of the carousal increases, so does its storage density, and the average retrieval time decreases.

THE TOP FIVE DIFFERENCES BETWEEN A VERTICAL CAROUSEL AND A STANDARD CAROUSAL

There are several differences between a vertical carousel and the standard carousal, and some of them are –

1. Working of the machine – The vertical storage systems work vertically, supported by the chain drive and the motor so that the products are stored in a series of storage from up to down. On the contrary, the standard carousel is designed with oval tracks supported by ostensibly rotating bins and a series of shelves to store products. The operation of the standard carousal depends on the motor's position at a particular place to power the entire system.

1. Dimensions – Another crucial difference between the vertical carousel and the standard carousal pertains to their dimensions. The horizontal carousel is 19 to 53 feet long, and we can ascertain that it is narrow and long. On the contrary, the vertical storage system is designed with up to 7 to 32 feet in height, and we can assume that it is shallow and wide. Therefore, the system is ideal for warehouses with a high ceiling so that the organisation of the stored products is more efficient.

1. Load capacity – The vertical storage system designed with top-notch companies like ArmesMaini can handle a load of up to 1430 pounds. On the other hand, the horizontal storage system or the standard system can carry a load of up to 2000 pounds. Thus, warehouses that store tenuous and heavy goods should always invest in vertical carousels for security and efficiency.

1. Picking speed – The standard carousel has a higher picking speed and can deliver goods quicker than the vertical system. However, the difference in the picking speed of the two carousals does not lead to much trouble.

1. Price – Although both the vertical carousel and the standard carousel are helping hands to warehouses, they do not have equal prices. The standard carousal is less expensive than the vertical one, but it is not the blatant price that matters. Instead, we should focus on the system's functionality, and the vertical system offers better performance and increased ROI. Moreover, a customised approach is a key to finding a warehouse storage mechanism that suits a specific business.

So, we have an overview of the vertical carousel and its differences from the standard carousel.

CONCLUDING THOUGHTS

Vertical carousals and vertical life modules are absolute life-savers for warehouse management as they save space, are secure, and have more value for money. Armes Maini is a storage solution company you can trust to provide the best carousels for your company.

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