Maintenance Of Effective Supply Chain Management

Introduction

Supply chain management, which encompasses all procedures that convert raw materials into finished commodities, is the management of the movement of goods and services. In order to optimize consumer value and obtain a competitive edge in the marketplace, it entails the active simplification of a company's supply-side operations. Production pauses and delays will occur in the absence of an effective maintenance strategy. These will have expensive knock-on implications throughout the company's whole supply chain. With each having a different effect on a company's supply chains and logistics, maintenance managers typically choose the popular maintenance strategies.

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Reactive Maintenance

According to this rather straightforward strategy, assets won't be fixed until they truly break down or reach a point of wear and tear when repairs are no longer possible to prevent. Therefore, it is also known as breakdown maintenance. Almost all businesses occasionally need to perform reactive maintenance. However, this tactic is effective when used only with cheap, irrelevant assets that are not essential to the production process.

Implication for Supply Chains

The firm's supply networks are not significantly burdened by the reactive maintenance strategy in terms of ongoing effects. Vendor-side supply chains are only impacted by this method when a failure occurs because it doesn't require a constant supply of spare parts. Reactive maintenance leaves far too many things up to chance and is not at all appropriate in this situation, where any disturbance to the supply and production chains could have disastrous effects.

Preventive Maintenance

This approach is essentially the complete opposite of reactive maintenance. Instead of waiting for the equipment to break down, the company will aim to be proactive and stop it from happening in the first place. This entails routine maintenance and repairs that must be done at regular periods. This peace of mind comes at a hefty expense in terms of personnel, labor hours, and supplies/spare parts, despite the fact that it greatly reduces the uncertainty surrounding the possibility of breakdowns and disruptions.

Implication of Supply Chains

Since there is no less expensive option, most organizations prefer this maintenance plan, at least for expensive and important assets. They'll need to find more effective solutions moving forward, though. Because it includes making repairs regardless of the asset's actual state, preventive maintenance is one example of how it can be highly wasteful. It places an unwanted load on overhead, supply chains, and even the environment, which is a crucial element to take into account at a time of sustainable aims.\

Predictive Maintenance

Predictive maintenance is a relatively new idea built on cutting-edge technology like the Internet of Things (IoT), smart sensors, etc. It finds a delicate balance between the extremes of the two previous maintenance systems. It does not include waiting around for a machine to break down, unlike reactive maintenance. Instead, it relies on ongoing asset monitoring by sophisticated sensors, so that when they detect any early indications of wear and tear, the management may arrange for the necessary repairs or maintenance.

Implication of Supply Chains

Supply chains for a company experience less stress because of the more determined predictive maintenance strategy. Managers can plan ahead for the quantity of parts they will need to order from vendors thanks to insights into asset health. Furthermore, on the market side, fewer breakdowns mean that the flow of goods to the customers is unaffected. As more businesses are pushed to seek increased efficiency in supply chain management and maintenance, this situation should start to alter in the upcoming months. Enterprises should have the advantage they need to deal with a business environment that is becoming more unpredictable thanks to predictive maintenance, which has a clear advantage over prior tactics.

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