A Beginner's Guide to Metallic coating and Custom Printed Rolls

The world is changing at a rapid speed. Thanks to the advancement of technology and new inventions, the sustainability of machines and products have increased. Automation of the manufacturing industry has driven production to an extraordinary transformation. Incorporating new technologies into manufacturing processes has increased the overall productivity in the manufacturing industry. Additionally, these technologies and techniques used in manufacturing operations have accelerated and elevated the economy like nothing else. There are many ways in which these processes save resources, cost, and time for manufacturers. Moreover, they lead to convenience for the consumer.

This article will cover two intricate processes vital to the metallic and print manufacturing industries.

1. Metallic Coating

It is a protective process of coating metal surfaces with a protective layer. This protective layer is applied to change the property of the object surface to the metal coating. This process is beneficial for protecting the metal surface from the elements of the outer environment. There are a variety of factors that lead to the degradation of the metal and reduce its longevity. For instance, corrosion is one of the most deteriorative natural processes occurring due to the reaction of any metal with air and moisture. It leads to the degradation of materials and a decline in the effectiveness and longevity of the objects. Multiple industries utilize metal products, such as automobiles, manufacturing equipment, machinery, construction, farming, agriculture, etc. These industries use different types of procedures for the metallic coating to protect the materials from degradation. Some common types of metallic coatings are as follows:

a. Anodizing - The surface is coated with a protective oxide layer. The best metal that responds to this process is Aluminium.

This technique finds its use in the coating of griddles and cookers.

b. Hot-dip galvanizing - The material is immersed in a molten zinc bath. It results in the formation of a protective zinc carbonate layer over the material surface.

This method is applied to cover bus stand benches, ladders, etc.

c. Powder Coating - A power-based substance is used to coat the material. It is one of the most preferred processes used for increasing material durability.

This technique is used to coat automobiles, household appliances, etc.

d. Thermal Sprays - This method involves the application of zinc and aluminum layers through thermal sprays. It provides thick coatings which protect against corrosion.

This technique aids in shielding gas turbines, compressors, medical implants, etc.

e. Paint coating - This method involves the application of various pain formulations on the material surface. It is one of the most cost-effective methods of protecting metal assets.

This technique saves automobiles from unwanted scratches, rock chips, etc.

In addition to protecting against degradation, there are many advantages of coating a surface material with metal. These advantages make Metallic coating in India and abroad favored and most demanded. Some of them are as follows:

a. Shield against rust and corrosion.

b. Protection from agents like dirt, lubricants, and chemicals

c. Hassle-free cleaning process

d. Fewer chances of wear and tear

d. Allocation of non-stick properties

e. Increased durability

f. Minimal friction

2. Custom Printed Rolls

Imagine you are starting a factory of beauty products. How will you let your customers know that it is your brand? By labels! It is where custom-printed rolls of labels come in handy. There are varieties of paper films used to print logos and other necessary information. From a business point of view, custom-printed rolls are used to bulk-print company logos, service policies, etc. The process involves submitting a prototype to the print company along with size specifications. This technique finds uses in different industrial fields and applications, such as product labels, business print essentials, etc. Several famous applications of custom-printed roll labels are in fast food outlets, movie theatres, product labels, pharmacies, the gifting industry, etc. By implementing custom printing roll labels on their products, manufacturing industries ensure perfect packaging of their product, smooth finishing, attractive appeal, and identity of their brand. Many instances prove that the popularity of custom-printed roll labels in India and abroad is unparalleled.

Some widely known advantages of using custom-printed roll labels are:

a. Identification and recognition of the product's brand

b. Differentiation of products in terms of pricing, flavors, etc.

c. Conveying information about ingredients, storage instructions, shelf life, etc.

d. Protection against counterfeit products

e. Marketing of the brand and the product

f. Decoration of products for aesthetic appeal

g. Providing a positive customer experience

Takeaway

Undeniably, technology has made lives simple. With every passing day, it maximizes production efficiency, production rate, and quality and reduces production costs. Techniques like Metallic coating and custom printing could be very different, but serve the same purpose; to deliver quality and value to the customers. Furthermore, they provide immediate benefits to the manufacturers throughout the manufacturing processes. To summarize, the integration of new technologies in daily life not only promotes growth but also contributes to the development of the economy.

Metalic Impressions India Pvt. Ltd. is a leading industrial graphics and labeling solution provider based out of Noida. We specialize in delivering a range of Imd, roll form label manufacturer, Glass Printing and many more.