Digital Transformation in the Manufacturing Industry

Digitization continues to drive extensive business opportunities, which is why it’s essential to understand the benefits of digital manufacturing. Digitization can be considered the basis for both digitalization as well as digital transformation.

Now, months into the crisis, the manufacturing industry is trying to embrace Industry 4.0 even faster. Even before the crisis, manufacturers were facing huge challenges.

Now, instead of paperwork, processes and manufacturing operations are digitized. Now digital twins exist to mirror the objects they're building and everything is connected through the IoT. Finally, the paperless factory has arrived. In this article, we're going to look at how digitization and digital transformation are transforming manufacturing, and what it means for the businesses in the industry.

So how does it transform the manufacturing industry?

Why Should Manufacturing Industry Implement Digital Transformation?

There are huge advantages to industries that undertake digital transformation.

Improved Quality of Output

With improved numbers of sensors, automated testing, and quality control throughout the manufacturing process, manufacturers can create high-quality products.

Minimized Costs

Digital transformation minimizes costs for manufacturers. IoT assists manufacturers to rectify and resolve concerns quickly, minimizing downtime. Connected machinery provides a range of advantages to manufacturers likewise diagnosing concerns before they arise and planning maintenance during downtime for maximum gains in productivity.

Digital Connectivity

The global pandemic has severely struck manufacturing and other industries. It interrupted the flexibility of communication channels.

Here digital connectivity tends to be the prime priority of all manufacturing companies. Businesses embraced digital connectivity to avoid any further interference in the production process.

Flexibility

In business, resiliency is key to thriving in difficult circumstances. While operations are resilient, adaptability is crucial for long-term success. Manufacturers must be able to anticipate and respond to challenges to stay ahead of the competition.

Digital technologies assist manufacturers by using flexible automation, operating remotely, and connecting the supply chain with cloud-based infrastructure.

By harnessing the power of the digital thread and improved visibility, manufacturers can generate more innovative, higher-quality products and set up them faster.

Digital Manufacturing Benefits

• Improved accuracy and speed
• Traceability
  • every step of the process and parts can be tracked easily
• No manual intervention
• OEE increased by 20-50%
  • if you know where exactly and why you are wasting resources enables you to take all the required actions to increase your overall performance.
• You can easily create the perfect production plan. Planned vs actual estimation of schedule dispatch.
• Drive down lead time, deliver on time
• Minimize WIP and inventory. Monitor your current production and rectify your weak points. Analyze your stock and the overall material flow.
• Analyze performance in real time with root cause analysis.
• Make your staff remote – operators and workers from the shop floor can work more effectively if they have the right data at hand.
• It supports ongoing reliability and risk reduction with fewer inspections at the site.

Digitization of the manufacturing process has an effective impact on the overall business performance. But the impacts are experienced across the complete shop floor. Digital transformation drives a better working environment and makes everyday operations much quicker and easier.

Mrs. Shinde Seo and Digital Marketing Kneo Automation Pvt Ltd