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Why is Quality Transformation a Key Element of Business Transformation?

Posted: Sep 24, 2023

The company provided packaging materials to pharmaceutical, OTC, diagnostics, and medical device companies in the US. They used outdated QMS software to handle their quality management needs. Due to the strict regulations in the life sciences industry, they had to adhere to cGMP, FDA, and DEA requirements. Furthermore, their product equipment had to undergo IQ, OQ, and PQ qualifications.
The company faced numerous issues related to quality and compliance due to the outdated nature of its EQMS solution. A few of these challenges included:
1. Difficulty in monitoring compliance and quality metrics' status.
2. Limited visibility and reporting of data
3. Open nonconformances (NC), CAPAs, and deviations were not addressed on time, resulting in delays.
4. Inefficiency in the overall quality and compliance process.
The company determined that a complete re-evaluation was necessary. In order to update and streamline its operations, the company made the decision to incorporate a modern ERP and compliance EQMS. The company's executives are in consensus that this shift towards digital transformation for quality and compliance is a critical aspect of their overall business transformation initiative.
By utilizing Compliance EQMS, the company expects to transform its business operations for:
1. Accelerated time-to-market
2. Improved and streamlined supplier management
3. Ongoing and regular training
4. Proactively managing and mitigating risks
The organization started the process of streamlining by introducing modules for Documentation, Training, and Change management. This was followed by implementing modules for Complaints, Non-Conformance (NC), and Corrective and Preventive Actions (CAPA). Finally, Audit and Supplier modules were introduced. In addition to enhancing operational efficiency, the implementation of the EQMS also plays a crucial role in boosting overall customer satisfaction.
Cloud-Based EQMS Solution: An Essential Move Towards Modernizing and Transforming BusinessesAnother US company, operating in both the US and UK, manages regulated facilities for the procurement, storage, shipping, and labeling of pharmaceutical products in support of customer clinical trials.
The company provides comprehensive solutions for clinical trials and focuses on digitizing documents, training, and change management, with plans to later incorporate audit, supplier, and risk management to meet the quality standards of their primarily large pharmaceutical clients.
Many companies are proactively embracing digital transformation to improve their overall business and financial performance. These companies recognize the importance of streamlining, automating, and implementing connected QMS software as a crucial aspect of this transformation.
Transformation of the Quality Management SystemThe two case studies serve as examples of the growing necessity for manufacturing and life sciences companies to automate their processes in order to:
1. Enhance operational efficiency.
2. Compliance with regulatory requirements
3. Customer satisfaction
4. Achieve business and financial growth.
In today's globalized world, businesses are under pressure to minimize manufacturing costs while upholding product and service quality and performance. As a result, companies have turned to outsourcing various aspects of their manufacturing operations, sourcing raw materials from multiple countries, and expanding into new markets worldwide.
To effectively address these challenges, businesses require a transformation that encompasses people, processes, and technology. This transformation should be supported by comprehensive data that can enhance decision-making, promote growth, and establish a competitive edge.
In order to achieve this, manufacturers must have a cloud-based platform that unifies their operations and allows for standardization, quality control, and compliance with different regulatory requirements across countries. To ensure success, manufacturers should strive to:
Enhance visibility: Provide a clear and comprehensive view of their operations to all stakeholders.
Communicate policies and standards: Ensure that all stakeholders are aware of the company's policies, products, and standards.
Enable collaboration: Empower workers with modern digital tools that facilitate seamless collaboration.
Reduce nonconformances: Take steps to minimize deviations from established standards and protocols.
Proactively address challenges: Be proactive in identifying and resolving issues in order to prevent them from escalating.
Traditional manual systems lack the necessary visibility and transparency, and manufacturers using such systems often take a reactive approach to issues. This is because these systems are unable to capture trends or identify potential risks. Additionally, ISO-based regulatory systems require a proactive approach to quality in order to evaluate and address risks, ultimately minimizing quality-related issues.
Benefits of QMS (Quality Management System) in Business TransformationBy utilizing a cloud-based Quality Management System, businesses are able to achieve standardization, harmonization, and consistency in all quality processes across multiple sites, thereby promoting a culture that prioritizes quality. The system allows for access to unified data, effectively eliminating data silos and enabling quality leaders and management to analyze trends and evaluate risks in order to take effective action. This proactive approach facilitates the implementation of measures aimed at minimizing issues. Furthermore, through the incorporation of automation and smart workflows, errors are reduced and the cost of quality is lowered, resulting in an improved competitive advantage.
Some of the key features that facilitate the modernization of the quality management system and enhance business operations include:
Risk: Businesses can proactively identify, prioritize, and mitigate risks by analyzing trends and using matrices to determine the likelihood and impact of each risk.
Change: Continuously improve processes and assess their impact to identify and evaluate new risks before they become significant problems.
Document: Streamline document workflows through automation to reduce effort, improve accessibility, and maintain version control.
Training: Identify areas where employees need additional skills and provide training to meet quality standards.
Inspections: Take proactive measures to identify and address quality issues in order to be prepared for audits.
Audit: Periodically evaluate the effectiveness of the quality management system to improve adherence to regulations and standards.
Equipment: Implement preventative maintenance strategies to minimize downtime, improve product quality, and extend the lifespan of machinery for a higher return on
Supplier: Utilize tools and methods to enhance supplier performance, minimize risk, and decrease costs through effective management and collaboration.
Nonconformance: Ensure products meet specifications and adhere to regulatory requirements, minimizing instances of non-conformance.
CAPA: Identify the underlying causes of issues and implement corrective and preventive measures to address and prevent their occurrence.
Complaints: Efficiently handle and address customer complaints to enhance customer satisfaction.
Management Review: Utilize data-driven analysis to make informed decisions aimed at improving business processes and the quality management system on an ongoing basis.
About the Author
Quality and Safety Manager with a strong commitment to upholding the highest standards in quality and safety across organizations.
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