4 Profitable Customization Options in 2024 for Blank 6-Panel Hats

When it comes to fashion accessories, hats simply dominate. Among hats, 6-panel hats are the most practical and comfortable headwear around that fits almost every fashion style. Their design and broad appeal make them a great pick across all types of wholesale blank hats for customization, despite the popularity of 5-panel hats for the same.

With 5 panels having a seamless front panel that’s better suited for branding with a logo, the 6 panels come with two panels on the front. The center seam is visible, which deters many decorators from choosing them for customization. However, 6-panel hats are perfectly suitable for customizations; detailed ones for that matter.

Customizing 5 Panels & 6 Panels

Before we explore the customization options for blank 6-panel hats, let’s check one overlooked customization aspect. 5-panel hats are generally suited for minimalistic designs like a small logo without many design elements or a simple, short text. 6-panel hats, on the other hand, can accommodate more detailed designs with distinct design elements on their front panels, and the center seam doesn’t cause any issue at all even in embroidery.

This article explores four key customization options for blank 6-panel hats, along with their potential profit margins in 2024 and the value they add to your product offering.

Embroidery

In CapBargain, 6-panel OTTO hats are starting to gain popularity among our customers who want good canvases for embroidery. With creative embroidery, a blank hat can become either valuable merch or a promotional product that rewards loyalty. Logos, text, and detailed designs can be stitched directly onto the hat enabling it to command a higher price point than other customization options. Profit margins may vary depending on the complexity of what is embroidered as well as the thread count. Assuming you have purchased wholesale blank 6-panel hats and embroidered them in bulk, a single custom 6-panel hat that may have cost you $10 per piece after customization, can be sold at anywhere between $30 and $45 or more.

Screen Printing

Screen printing offers a cost-effective way to personalize 6-panel hats. This technique allows for vibrant colors and better-quality designs, making it ideal for logos, slogans, or large-scale artwork. Profit margins for screen printing depend on the number of colors used and the size of the print. Printed hats are sold for anywhere between $15 and $30.

Patches

Patches are a unique form of cap decoration where you sew a custom-made patch onto the front panel of the hat. This allows for a variety of textures and styles that isn’t otherwise possible. Patches can depict logos, mascots, flags, or even humorous designs. Patch embroidery doesn’t cost as much as traditional embroidery as the stitch count will be generally lesser.

All-Over Printing

All-over printing allows for complete customization of the 6 panel hat, covering the entire hat surface with a design. It’s not very common, but has been getting a lot of attention lately in the form of statement pieces. All-over printing is ideal for creating unique artwork, promotional designs, or team uniforms. Profit margins for all-over printing are just huge, and can vary with the brand selling it and the detail of customization done on the hats.

Conclusion

Customization is a powerful tool for resellers who wish to add value to their headwear offerings. By exploring the options presented here, you can create unique products that your customers will love to own over and over again, generating significant profits. Get in touch with CapBargain for professional-grade customization including specialized embroidery on all types of value-priced blank hats from OTTO CAP.

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