Design for Assembly: Effectively Enhancing Productivity

Many who are involved in the production industry may recognise "design for assembly" by the acronym Dfa. What is perhaps more interesting is that this concept is not fully understood by many professionals. Due to the fact that we provide turnkey solutions for this necessity, it is wise to appreciate some basic principles as well as the importance of this methodology in modern times.

DFA Explained

An example may serve to illustrate why design for assembly is highly vaunted within the production industry. Let us imagine a company which manufactures highly sensitive products such as semiconductors. These small and complex machines require the most efficient assembly technique possible. Not only will this help to guarantee quality results, but the overall logistical challenges can be significantly enhanced. From a purely financial point of view, efficient production leads to a significant reduction in costs. Summarily, making assembly processes as streamlined as possible is the ultimate goal of DFA.

Hand-in-Glove Solutions

From this very basic description, it should already be obvious that each production facility will require different approaches. This could have been difficult in the past, for a massive logistical transformation would have likely been necessary. This concern has been vastly reduced thanks to the implementation of modern computer software. As these packages are quite malleable, it is much easier to design specific algorithms for discrete needs.

Thanks to our experience within this field, there are several important steps which we follow during our approach. These include:

• A thorough scientific assessment of the needs of the facility.
• Beta testing and other forms of initial examination.
• The development of a working prototype.
• A final real-time implementation.

While all of these aspects are excellent in theory, it is also critical to involve the client during each stage of the process.

Unique Design Methods

A semiconductor plant will obviously require a drastically different approach than a factory which manufactures precise aerodynamic instruments. In simplest terms, the idea that one size fits all has no relevance when referring to DFA. We will take into account the intentions of the client. Some variables will include their long-term goals, their current production capacity, the need for flexibility and how these systems can be adopted by their workforce.

As with any production process, the end goal is the most efficient automation as possible while never sacrificing quality or reliability. Should these parameters not be sufficiently addressed, the company may very well suffer a loss of revenue and even clients. This "lock and key" method is therefore highly prized and as should be expected, it will be updated as technologies adapt.

We are happy to be able to offer DFA services to a growing number of reputable clients. Pairing client-based needs with our own proprietary methods, achieving viable solutions is indeed a possibility.

The mixing of powders is used across a number of different industries that include food, pharmaceuticals, chemical preparations and additives. Although simple in theory, achieving the correct result can require patience and ingenuity.