Custom Non-Woven Bags: A Practical and Eco-Friendly Packaging Option

Businesses today are looking for alternatives to plastic that are not only sustainable but also practical and cost-effective. That’s where custom non-woven bags come in. These bags are widely used in retail, grocery, promotions, giveaways, and packaging, offering a reusable and environmentally conscious solution with ample room for custom branding. In this article, we’ll explore what non-woven bags are, how they’re made, their advantages, and why they’ve become a go-to packaging choice for both large companies and small brands.

What Are Non-Woven Bags?

Non-woven bags are made from non-woven polypropylene (PP), a material created by bonding plastic fibres together using heat and pressure instead of weaving or knitting. The result is a fabric-like sheet that is durable, flexible, and lightweight.

Unlike woven fabrics (which are made by interlacing threads), non-woven fabric has a random structure. This allows for more design freedom, fast production, and cost-efficiency.

Where Are Non-Woven Bags Used?

Custom non-woven bags are commonly seen in:

Retail stores and supermarkets (as shopping bags)

Trade shows and exhibitions (as promo bags with logos)

Pharmacies and clinics (for medicine packaging)

Apparel and gift shops (as branded carry bags)

Corporate events (for welcome kits or brochures)

Because they’re sturdy and reusable, these custom tote bags are preferred over traditional plastic or paper bags in many commercial sectors.

How Are They Made?

Non-woven bags are usually manufactured in large rolls of polypropylene fabric. The steps include:

Cutting: The material is cut into required sizes based on bag dimensions.

Printing: Logos, graphics, or brand details are printed using methods like screen printing, heat transfer, or flexo.

Stitching or Ultrasonic Sealing: Bags are assembled using either stitching or heat sealing, depending on strength and cost requirements.

Adding Handles or Features: Handles (loop, die-cut, D-cut) are attached. Some may include zippers, buttons, or side gussets for expansion.

The entire process is customisable, from colour to thickness, giving businesses full control over how the bag looks and functions.

Benefits of Using Custom Non-Woven Bags 1. Reusable and Long-Lasting

Unlike plastic bags that tear easily, non-woven bags can be reused dozens of times. This reduces the need for single-use packaging and helps lower waste.

2. Cost-Effective in Bulk

While the per-unit cost may be slightly higher than plastic, these bags offer better value in the long run due to their durability. For brands, they serve as walking advertisements whenever reused by customers.

3. Environmentally Friendlier

Non-woven bags are not biodegradable, but they’re reusable and recyclable. More importantly, they reduce the dependency on disposable plastic bags, aligning with modern environmental policies.

4. Easy to Customise

From bold colours and textures to high-resolution logos and taglines, non-woven bags provide a wide surface area that’s ideal for custom branding. This makes them popular for marketing campaigns and retail branding.

Types of Non-Woven Bags

Non-woven bags come in several styles depending on their intended use:

D-Cut Bags: Basic carry bags with a die-cut handle; economical and often used in exhibitions or low-weight packaging.

Loop Handle Bags: Reinforced handles stitched or heat-sealed into the bag; used for retail or shopping purposes.

Box Bags: Shaped like a paper bag with side gussets and flat bottoms; suitable for carrying heavier items or multiple goods.

Drawstring Bags: Often used in sports, events, or giveaways; they feature strings to close the bag.

Zipper Bags: Customised for product packaging, especially in electronics, cosmetics, and textiles.

Design Options for Customisation

When ordering custom non-woven bags, here are the variables that can be tailored:

Bag size and shape

Fabric thickness (measured in GSM – grams per square metre)

Colour (Pantone-matching available)

Printing type:

Silkscreen – economical for solid colours

Heat transfer – better for multicolour or gradient designs

Lamination – adds shine and water resistance

Handle type: loop, D-cut, U-cut, die-cut

Gussets or flat base for expansion

The aim is to create a functional, good-looking product that aligns with brand identity and packaging needs.

Regulatory and Market Trends

With growing regulations around single-use plastic bans in many countries, non-woven bags are being adopted as a compliant alternative. Many regions now require businesses to provide reusable or recyclable bags—and non-woven PP fits the bill. Additionally, some newer variants of non-woven material are being developed using recycled polypropylene, offering an even more sustainable option. Brands are also seeing value in reusable bags as part of their customer loyalty strategies—rewarding customers for bringing back branded bags or offering them as part of gift-with-purchase promotions.

Considerations Before Buying

If you're thinking about ordering custom non-woven bags, keep these factors in mind.

GSM (Thickness): Heavier GSM means more durability but slightly higher cost.

Intended Use: Will the bags carry heavy products or just promotional items?

Printing Limitations: Complex artwork may require heat transfer or lamination.

Storage & Transport: Non-woven bags are foldable but may take more space than plastic.

Reusability Expectations: Choose fabric thickness and handle types based on how often the bag is likely to be reused.

Conclusion Custom non-woven bags offer an excellent balance between function, durability, and branding potential. Their growing popularity is tied to increasing environmental awareness, evolving consumer expectations, and global shifts away from single-use packaging.

Whether you’re a retail shop, event organiser, corporate brand, or small business, understanding the materials, customisation options, and use cases of non-woven bags will help you make better packaging decisions.