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Understanding Door & Shutter Materials: Steel, Aluminium, Galvanised & Powder-Coated

Author: Ukdoorsand Shutters
by Ukdoorsand Shutters
Posted: Dec 22, 2025

Choosing the right material for your doors and shutters is critical to performance, durability, security, and long-term maintenance costs. Whether you’re installing new systems or maintaining existing ones, understanding how different materials behave helps you make informed decisions.

At UK Doors & Shutters, we install, repair, and maintain a wide range of roller shutters, industrial doors, security grilles, garage doors, fire exit doors, and shopfront systems across Bolton and the North West of England, working with materials best suited to each environment.

Steel Doors & Shutters

Strength & Security

Steel is one of the most commonly used materials for commercial and industrial doors and shutters due to its exceptional strength. It offers high resistance to impact, forced entry, and vandalism, making it ideal for:

  • Industrial roller shutters

  • Fire exit and steel hinged doors

  • High-security shopfront shutters

Durability & Maintenance

Steel components are long-lasting but require proper protection against corrosion. Regular servicing helps identify:

  • Early rust formation

  • Impact damage

  • Worn hinges, tracks, or slats

  • Steel doors benefit from planned maintenance, especially in outdoor or high-moisture environments.

Aluminium Doors & Shutters

Lightweight & Smooth Operation

Aluminium is lighter than steel, reducing strain on motors and manual operating systems. This makes it ideal for:

  • Roller garage doors

  • Shopfront shutters

  • High-usage commercial doors

Its lighter weight allows faster, quieter operation and reduces long-term wear on components.

Corrosion Resistance

Aluminium naturally resists corrosion, making it suitable for coastal or damp environments. It requires less maintenance than untreated steel, although regular inspections are still recommended.

Galvanised Steel: Extra Protection Against Corrosion

What Is Galvanisation?

Galvanised steel is coated with a layer of zinc, providing enhanced resistance to rust and corrosion. This is particularly important for:

  • External roller shutters

  • Industrial doors exposed to weather

  • High-traffic commercial premises

Benefits of Galvanised Doors & Shutters

  • Longer lifespan in harsh environments

  • Reduced maintenance compared to untreated steel

  • Improved durability in damp or polluted areas

Despite its protection, galvanised steel still benefits from regular servicing to prevent mechanical wear.

Powder-Coated Doors & Shutters

What Is Powder Coating?

Powder coating is a durable, baked-on finish applied to steel or aluminium components. It provides both aesthetic appeal and added protection.

Advantages of Powder-Coated Systems

  • Enhanced resistance to scratches, UV exposure, and corrosion

  • Wide range of colors for branding or compliance

  • Easier cleaning and maintenance

Powder-coated finishes are common on shopfront shutters, security grilles, and commercial doors where appearance matters as much as durability.

Comparing Materials: Which Is Right for Your Premises?

The right choice depends on usage frequency, environment, security requirements, and budget.

How Material Choice Affects Repairs & Maintenance

Different materials wear differently:

  • Steel systems may require rust treatment or repainting

  • Aluminium systems reduce motor strain but still need alignment checks

  • Galvanised components resist corrosion but can wear mechanically

  • Powder-coated finishes may need touch-ups after impact damage

  • Professional servicing ensures material-specific issues are addressed early.

Repair vs Replacement: Material Considerations

During inspections, engineers assess whether damaged materials can be repaired or require replacement:

  • Minor dents or corrosion may be repairable

  • Structural warping or deep corrosion often requires replacement

  • Worn finishes can usually be re-coated

Choosing the correct material initially can reduce long-term repair costs.

Trusted Door & Shutter Specialists in the North West

For door and shutter installation, repair, replacement, and maintenance in Bolton and throughout the North West of England, UK Doors & Shutters is your trusted partner. Our experienced engineers help you select, maintain, and repair systems built from the most suitable materials for your premises.

Whether you need expert advice, routine servicing, or urgent repairs, our team is here to help.

Book Your Door & Shutter Service Today

Make informed decisions with expert support.

Book your installation, repair, replacement, or maintenance service online today.

For immediate assistance, call 01204 918991, or book a free site survey or repair service online.

With UK Doors & Shutters, enjoy peace of mind knowing your doors and shutters are in expert hands.

About the Author

UK Doors and Shutters: Expert repairs & installations for domestic & industrial roller shutters & doors. Visit ukdoorsandshutters.co.uk or call 01204 918 991 for a free quote.

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Author: Ukdoorsand Shutters

Ukdoorsand Shutters

Member since: Mar 21, 2024
Published articles: 155

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