Modern Use of Ceramic Foam Filter and Foundry Filter

The applications of ceramic foam filter spread to various industries, ranging from automotive to consumer electronics. The manufacturing units choose these elements as per its technical specifications showing different values of strength and resistance. Not all the uses of these filters done in an identical process. In fact, there are two common shapes of these filters are being available as round and square. All of them made as honeycomb weaving process. All of these products vary accordingly their raw materials and the hole rate like characteristics.

Working of Ceramic Foundry Filter:

The significant applications include metallurgy, casting metal filtration and purification. It all depends upon its properties like high temperature, strength, resistance to molten metal erosion, and corrosion resistance. Its large surface area also makes the liquid filtration process smoother. The basic operating principles depend mostly on the quality and strength of the filters. Through the foam ceramic, the flow of molten metal in a mixed form passes. The filter’s porous structure turns into standardized format that lets better filtrations.

Different Ceramic Foam Material:

The materials used for filtering actually define the most appropriate filter to be used for.

SiC Ceramic Foam Filter – In the process of the bronze casting, SiC or silicon carbide ceramic foam filters are used widely. It is one of the most demanded ceramic filters internationally and used by various industries.

Zirconia Ceramic Foam Filters – These are the ultimate selection for steel castings globally. Its handy features like increased heat-resistant temperature up to 1760 degree Celsius along with higher strength and exceptional high-temperature impact made it functional.

Alumina Ceramic Foam Filters – To forge aluminum alloy better and remove all the solid-state mixed through the molten metal, these foam or foundry filter works great. This technology is being used widely for aluminum foil manufacturing. In fact, it make the aluminum metal filtered profoundly.

Advanced Industrial Uses:

Filtering is a significant procedure included amid many industrial processes. The prime use of this technology is to improve product quality by removing impurities from the metal. The filters used in the process have to impend to corrosive environment and high temperatures during the filtration process. The temperature and chemical resistance of the filter materials plays a vital role in this process. SiC ceramic foam filter is one of the most used filters used in various applications. Other kinds of ceramic foam filter products too used in different casting processes.

The market for these filter products is continuously growing, globally. Near about 80% or more durable products are made of castings. Casting itself is a multifaceted process that is classified into many categories. Die casting is the most used one and involves injection of molten material or metal into the dies with adequate pressure. Through solidification, the required shape of the product carried out.

The inclusions of unnecessary stuffs in the molten metal filtered through ceramic filters. It makes the end products more durable by giving the essential properties of the metal used. New technologies are making the filtration process faster and simpler.

Julia Jones is an expert chemical engineer and has years of experience in producing sic ceramic foam filter with leading agencies. His tips on use of foundry filter help the manufacturers to boost their productivity.

For more information visit us:- http://www.filtec-corp.com/CF600-Steel.html

Steel foundries looking to order high quality Zirconia ceramic foam filter can opt for the Ca-stabilized Zirconia products made by Filtec Precision Ceramics Corporation. They are in great demand for the filtration of molten steel and its alloys.