Carding Machines Improve Production Efficiency and Lower Production Cost

Carding, the core of yarn manufacturing, disentangles the tangled raw fibers, such as cotton and wool, and transforms them into a smooth, coherent web called silver. The process also removes dust and impurities from the fibers. Originally, carding was done by hands. However, now, there is a wide range of carding machines available in the market, and some of them come with advanced features. The Textile carding machine is as crucial for the production of quality yarn as spinning machinery. "To card well is to spin well" is what spinning technology experts believe in. Textile engineering companies understand that and therefore, they are offering a range of finely engineered carding machines in the market and one such company is ATE. Ate offers Truetzschler manufactured carding machines, which are known for their superior performance. Along with improving carding results, Truetzschler’s carding equipment also boosts production efficiency and lowers production cost. Here is a brief look at the three textile carding machines offered by the company: TC 5 Series: TC 5-1 and TC 5-3 The TC 5 Series carding machines, TC 5-1 and TC 5, feature an optimal number of flat bars, and because of that, they perform the function of eliminating impurities and extracting neps effectively. The two textile carding machines come with motor controls, which help set speed, draft, and silver count. Moreover, in addition to the precision flat setting system, there is also the precision knife setting system PMS that enables "rapid" adjusting of the amount of waste. Suitable for moderate production facilities, TC 5 Series can do 120 kg of cotton raw material per hour. Also, the quality of the silver is top-notch because of the machine’s long carding area. TC 15 The carding equipment TC 15 is considered one of the best quality compact machines. It offers flexibility, and high productivity and efficiency, and in comparison to other compact solutions, TC 15 can do more than 40 percent extra production. Designed for high-production, the carding machine features aluminum flat bars without screw connection, special toothed belts, setting optimizer T-Con, and the longest carding section.

The use of TC 15 ensures that there is a significant drop in production cost and lower waste quantities. Operating the machine is easy because of the computer-controlled, touchscreen interface. TC 10 TC 10 can adapt to frequent and quick market changes and meet the high-production requirements. This highly efficient carding machine comes with advanced features such as spectrogram analysis, central safety locking system, sliver count monitoring, Nep Sensor, electronic cylinder brake, and more. Unlike TC 5 Series and TC 15, TC 10 is completely maintenance free. Additionally, it offers the benefit of high production with even card feeding as well as ensures "perfect" silver count variations. Moreover, as TC 10’s post-carding area is quite long, the silver it produces is cleaner.

The carding machine price depends on various factors, including parts, the material used, features, and the range of benefits offered. To know the price of ATE’s carding equipment, one needs to ask for a price quote.

K V Gopalakrishnan is a writer who has very good experience in writing articles & blogs. The writer has a flair for writing and he keeps on writing various articles and blogs related to the industry.