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Which device is masterbatch produced and what is its operating principle?

Author: Quynh Phan
by Quynh Phan
Posted: Jun 08, 2019

Materbatch is one of the important materials to create all plastic products in daily life. EuP's masterbatch will be shipped to plastic factories in the form of 25 kg / bag. So, before shipping to partners, which step that calcium carbonate filler need to go through?

What is masterbatch, also called calcium carbonate filler?

Masterbatch is made from base resin, CaCO3, some additives and colorant for plastic in perfect proportion to meet the requirements and production standards of customers. Manufacturers can directly use calcium carbonate filler to reduce the production cost, but the quality of final product is still guaranteed.

Manufacturers should choose CaCO3 filler as an additional material in production. This product helps:

  • Higher extruder productivity, faster cooling

  • Reduce mold cooling time, reduce cycle time

  • Increase hardness

  • Reduce shrinkage

  • Be able to work on the line is using PS resin

  • Physical properties are more isotropic (uniform expansion)

  • Increase product shape accuracy

Operating principle of masterbatch making machine

Masterbatch granulator is the main equipment that makes almost Europlas products. From the initial materials, namely base resin, CaCO3, additives, colorings, all will be put into the hopper to mix well to have a good dispersion. The mixture of this material is then added to a granulator for forming calcium carbonate filler products with dimensions of 3 × 3 (± 0.3) mm. The final step is cooling and packaging.

The principle of operation of the masterbatch granulator is based on a closed and seamless recirculation process from the stage of feeding the material into the machine until the product is made. All are automatically produced under the control of a standing technician. Products created from this device are particles of half-bean shape, composed of high molecular weight polymer molecules, so the device to create masterbatch that EuP is using is also divided into several groups based on base resin properties of these products: PE, PP, ABS, PVC,...

Europlas masterbatch is often used in such fields as industrial products (gears, bearings, plumbing connectors,...); electronic products (computer components, machines); photos,...), civil products (watches, zippers, household items,...); sports equipment (bicycles, body tools,...) and many other fields.

ABOUT US:

EuP is the top 5 masterbatch manufacturer and supplier in the world. Located in Vietnam, EuP is the leading company who has the authority of exploiting the ample High-calcium Limestone Resources of Vietnam with over hundreds years old.

Over ten years of experience, we are dedicated to providing the most appropriate and custom options for every requirement of filler, additive color masterbatch, and various ready-to-use compound.

If you are finding a long-term producer or distributor of masterbatch plastic for minimizing cost as producing woven sacks, nonwoven and extrusion coating, blown film extrusion, injection, blow molding or even anti-burn at the die lips and etc.

Medical norm:

Europlas’s additive masterbatch attains the Safety Norm for Health and Foodstuff issued by Vietnam Directorate for Standards and Quality allow the decision 3339/2001/Q?-BYT promulgated by Vietnam Ministry of Health. Safety apply for handling process. No healthy damage infected.

Caution: This product information is based on our general experience and does not constitute a specification. Since many factors affect the use of our products, no warranty is given or implied with respect to this information or patent infringement. We do not accept liability for any loss or damage arising from the use of this information. All sales are subject to our Standard Terms and Conditions of Sale.

About the Author

European Plastic Company - Top 5 Materbatch manufacturer worldwide Add: No. A66, Quarter A of 3ha, Phuc Dien Ward, North Tu Liem District.,Hanoi, Vietnam Phone: (+84) 24 3201 0358 Fax: (+84) 24 3251 0356 Email: info@europlas.com.vn

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Author: Quynh Phan

Quynh Phan

Member since: Oct 20, 2016
Published articles: 4

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