Why are masterbatches used in plastic processing?

In a world filled with polymeric products, we come across the plastics often in everyday life. The bright color on the plastic makes these materials appealing and increase commercial value. The raw polymers get their color, and other properties after processing with the right concentrate prepared by chemical engineers in the plants.

Plastic processing is complicated. The processors need understanding and skills of the science behind manufacturing quality plastics with intended properties, features, and color. But, the preparation of quality masterbatches has made this process simple and easy for the processors. Masterbatches are unique solid or liquid materials that help to impart color and other functionalities to plastics during manufacturing. For instance, the white masterbatch gives whiteness and other essential features to polymeric products. Most importantly, these additives are better than the traditional pigments that were used earlier.

Advantages of using masterbatches in plastic processing

The color is encapsulated on the additive to impart the desired color and other functionalities on the base polymers. The masterbatches are chosen after finding the compatibility with base polymers. Further, the masterbatches contain an additive to enhance impart properties to the end products, unlike the traditional pigments. For instance, the black masterbatch provides UV protection, thermal stability, electrical insulation, apart from giving blackness to products. So, masterbatches are a better option for pigments in many ways:

1. Masterbatch is easy to store than powdered pigment as it comes in solid or pellet form
2. Easy to feed and handle the concentrates to use in the plastic manufacturing plant
3. Additives provide maximum dispersion unlike the traditional pigment
4. The airborne manufacturing process is easy with solid masterbatch than the powder pigment
5. Masterbatch delivers plastic with color consistency and quality
6. Allow better regulation of opacity and transparency of plastic product than the pigment
7. Additive ingredients come in predetermined ratios and loading to avoid problems in the processing
8. Polymer additives provide consistent coloring and quality products to processors increasing profits and output

Masterbatches are considered better alternatives to traditional pigments to attain desirable results in polymer processing. But, processors must procure the products from the right manufacturers using the latest technology and infrastructure. If there is a problem in the loading, the whole plastic processing may get affected at the plant.

How to select a top polymer additives manufacturer?

Given the popularity of plastic products in the markets, many companies have come up to meet the rising demand for polymers around the globe. But, firms must analyze the manufacturer’s credentials, processors, and collection of products before signing a business contract.

The process of manufacturing quality polymer additives requires a lot of chemical engineering skills and expertise. Furthermore, the company must possess a certificate from the concerned body to produce these products according to international guidelines and standards. These are an essential precaution to get desired quality polymeric additives and products for consumers.

Conclusion

The advantages of using masterbatches in the polymerization process are many. The plastic processors should choose the right masterbatch and additive to deliver desired products to customers. In this way, they can provide plastic with appealing colors and features to consumers.

About the author: The author is a content writer at Splashsys, a leading digital marketing agency in Delhi that offers services to create a formidable online presence for companies.

The author has a keen interest in gathering information about plastic manufacturing processes. In this article, he has written about the significance of white and black masterbatch in the industry.