BINIC Abrasive Wire Brush Quality Structure
Posted: Feb 29, 2020
As the manufacture for wire brush, BINIC Abrasive have in general 3 quality to sell in the market to feed different needs of customers. They are different because of the Cover material which means different weight, the wire material which means the performance. Also we must consider the safety speed as well as the balance of wire brush. So please take a look of the quality difference of our 3 cutPhysical difference of 3 quality
75mm Crimped cup wheel brush with steel wireQualitypicweightWire balanceEco 186gCarbon steel2.8gStandard196g65Mn2.5gPremium229gHigh grade 65Mn2.4g
75mm twist knot cup wheel brush with steel wire
The balance means of weight shall be even on each part of the cup wheel, otherwise it can make the wire brush wobbling during grinding. The smaller weight, the better balance will be.Performance test of 3 quality 75mm wire brush
Normally we fix a angle grinding and grinding a steel plate. We keep grinding for almost 30 mins and see how much weight be ground off and also check how much wire brush weight lost.
Dewalt 1KW machine with 10,000rpm, normal carbon steel plate
75mm crimped cup wire brush
on wire brushGrinding rateECO30mins1.3g4g0.27STANDARD30mins1.6g3g0.53PREMIUM30min2g2g1.05
75mm Knot cup wire brush
on wire brushGrinding rateECO30mins1.2g0.5g0.40STANDARD30mins1.2g1.1g0.80PREMIUM30min1.0g1.2g1.12Summary:
ECO quality: It is mostly supply in DIY market?for those people who only use the wire brush occationly and make very small polishing and grinding. It has very fast speed, but life is OK.
Standard quality:It has good life, can cope with different situation, even very tough rust. Life is much longer.
Premium quality: For industrial use, extremely long time and extremely safe even used in very powerful machine. Also it can maintain very agressive speed.
Wire brush is generally used for deburring and rust removal. There are lot of different wire brushes in the world. We will give you few tips for you to choose right wire brush.By Power tools
You must choose the right wire brush according to what power tools you are usingAngle grinder
When you have angle grinder, you need following cup wire brush with the 22.23mm or 5/8-11 inch thread. The wire brush can be flat wheel or cup wheels.Bench wheel
When we need powerful machine to polishing, normally we use the stationary bench grinder. They have normally a round hole in the middle.Electric drill
When we use hand held or stationary electric drill, we need the wire brush with shank, either round shank or hexagon shank.
So there are also hand hold wood brush and plastic brush, but not not so many.Choose right wire type
In general we have 2 types of wire for all wire wheels. One is twisted knot wire and another one is crimped wire. Please check the following pictureCrimped wire
It is general for getting rid of small burs or remove small layer of dusts. Sometime when we need make fine polish we also need crimped wire.Twist knot wire
It delivers very aggressive brushing. When we need to remove big stock on the metal, or very thick rust on the surface, definitely we need choose twist knot wire.Chose wire by MaterialImgMaterialSteel wire
It is a strong wire, good for remove big stock rust, paint and grass on the pavement. The cost of the steel wire is good, but it can scratch the metal surface when it is hard. Also it might have chance that the working piece get rust again after steel wire grinding. So you need some Anti rust treatment after using steel wire.Stainless steel wire
It is very good wire. Very good for remove big stock rust, paint and also weeds on the payment. The working piece will not getting rust after grinding. It is also not recommend if you are sensitive to the surface of your working piece as it is also easy get scratched on the surfaceBrass wire
It is very soft material compare to other wire. It will never scratch the surface on the working pieces. So we suggest to use brass wire when the working piece is very hard and also need smooth surface. Also the working piece will not get rust again after brass wire grinding.Brass coated wire
It is cheap version to replace the brass wire. It not so bad in the performance of rust removing. It still can cause the rust after grinding, but little better than the steel wire.
BINIC Abrasive CO.,LTD, top abrasive wheel manufacturer&supplier, offers manufacturing abrasive wheels, flap disc, wire brush, fibre disc wholesale service for factory, distributors, retailers, etc.