Finding the Best Mezzanine Floor Solution for Your Warehouse

A mezzanine floor is a second level built in the open space to help increase storage and efficiency. The mezzanine floor will allow you to store more items than before and have easy access to those items for employees who work on the mezzanine floor. Different types of mezzanines exist, but not all of them are created equally. In this post, we'll go over what you need to do and have when looking into installing a mezzanine solution for your busy warehouse!

Creating your mezzanine floor space.

A mezzanine is a great way to add more space to your warehouse and make it easier to move around. Many customers usually ask: how much storage do I need? Where will the mezzanine be located in my warehouse? What type of mezzanine should I get? How big of a mezzanine should I get? These are all essential questions that we'll cover today so you can make an informed decision about adding this new addition to your warehouse.

How to consider the design for your mezzanine.Estimating the mezzanine usage.

The mezzanine size is determined by the amount of space it will be used for. For example, if you need a mezzanine in your warehouse for the storage of goods, then you may want one that is about 15-20 feet wide and runs across the entire length of your warehouse.

If employees are working on this mezzanine, we would recommend a mezzanine that is 80-100 square feet. If employees are working on this mezzanine and you need storage for items as well, then the mezzanine should be about 100-200 square feet, so there's enough room to access all of your goods without having them slip off.

Evaluate your business for optimizations.

Mezzanines must be evaluated and implemented by a professional to ensure they're optimized for your warehouse.

Working around your company's needs.

When designing your mezzanine, it's important to keep in mind what will work best for the company. For example: Do you need more space? How many employees do you have? What are their responsibilities and needs at work? For instance, if there is a lot of room within an open warehouse floor, we would recommend a mezzanine that is long and goes across the warehouse. However, if there isn't much space, then we would recommend a mezzanine that only runs along one side of the wall or just in front of where you are currently operating on your main floor.

Conduction of thorough investigation.

It is essential to conduct a thorough investigation and analysis, including mezzanine cost, mezzanine size requirements, mezzanine length options, mezzanine height limit restrictions. This will ensure that you are getting the best mezzanines for your space so it can be maximized efficiently!

Design(ed) by an expert.

There are many choices when it comes to mezzanines for any size and location of the warehouse. There are many choices when it comes to mezzanines for any size and location within your warehouse. Remember to keep in mind expert advice on maximizing the use of mezzanines so that you are maximizing every inch! The mezzanine design should be done by one, as mezzanines are complicated and require a lot of consideration.

How to consider the construction for your mezzanine.Make sure to install temporary measures when building your mezzanine.

Temporary measures can help protect against loss of property or injury in case of an accident during construction and provide support for the new flooring system while it is being installed. These also allow you to complete other tasks and install the mezzanine, such as painting walls or adding insulation. Additionally, temporary measures provide stability for finishing work on lower levels and make it easier for workers to access different structure areas. These measures will also keep any dust falling through floors and provide security when mezzanines are undergoing construction.

Carefully plan the construction to minimize business downtime.

As mezzanines are complicated and require a lot of considerations, it is crucial to carefully plan the construction to minimize the downtime of your business. There are mezzanine kits available to purchase and install on-site if you don't want to hire a professional, but this is not recommended. They may not be appropriately installed by people who lack experience in mezzanines. If you're going to minimize the downtime in your business while constructing this mezzanine, we would recommend hiring professionals specializing in mezzanine installation for warehouses.

Build during non-working days.

Constructing a mezzanine for your warehouse can be a huge undertaking. It is essential to carefully plan and build it during non-working days to not interfere with day-to-day operations. Here are some suggestions on how to go about this:

• Decide when construction will take place. This decision should be made in conjunction with other high-priority projects or maintenance schedules to avoid conflicts that might arise from having too many things going on at once.

• Don't try to make any significant changes or renovations during peak season; you'll end up wearing yourself out, and the staff will have more than enough on their plates as it is without worrying about rerouting materials around the new mezzanine.

• Construct mezzanines when there are no holidays or significant events taking place to take advantage of any lulls that may occur.

What are the things that should be involved when constructing a mezzanine?Mezzanine for office space.

In most cases, mezzanines are used for storage and/or office space. Therefore, when constructing mezzanines in the warehouse, it is vital to make sure you have enough mezzanine decks or platforms installed so that there will be room for people to work when the mezzanine becomes operational.

The structure of the mezzanine.

The construction of mezzanines can vary depending on what you need the mezzanine for. However, the structure has to be strong, durable, and tall enough so that when people are working from the mezzanine, they will have a clear headroom space of at least seven feet.

Lighting and electronic devices such as smoke detection devices.

It is essential to make sure your mezzanine has been fitted with adequate lighting and electronic devices. This will help keep the mezzanine floor safe from smoke, fires, or other hazards that may arise while in use.

Protection from fire.

One of the mezzanine floor solutions is to install a sprinkler system. This will help protect against fires, which can be devastating in warehouses where combustible materials are stored and processed.

Supplementary items.

Some mezzanines are fitted with ancillary items such as a mezzanine gate. This can be used to prevent people from accessing the mezzanine and keep it secure when it is not in use or during emergencies where access may need to be restricted due to safety reasons.

Final thoughts

When you are looking to install a mezzanine floor solution into your warehouse, it's important that you first identify your business's needs. For example, if you need more space for storage or increased production capabilities, then adding a mezzanine might be necessary.

If you are a business owner and want to install a mezzanine solution into your warehouse, you must know what type of space will be best for the layout. A mezzanine floor can offer many benefits, such as increased storage capacity, more work area, and improved safety. But before deciding on which one fits your needs best, we suggest meeting with an expert who has experience in this field so they can provide guidance based on the details about your specific situation.

Warehouse Manager for 25 Years In his free time, Darell enjoys getting into nature and going fishing.