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How Automation can change the future of the Pharma Industry?

Author: Group Nish
by Group Nish
Posted: Mar 27, 2022

Despite the fact that the Indian pharmaceutical business has traditionally relied heavily on manual labour, it is progressively adopting automated technologies. To be competitive in a linked world, it is now implementing new automated operational technology (OT) and information technology (IT). Companies in this area, both domestic and international, will only be able to meet today's difficulties if they keep innovating and judiciously adopting new technologies. Global regulatory compliance, quality concerns, inconsistent manual manufacturing workflows, human errors, cost challenges, and increased global competitiveness are just a few of them.

Pharmaceutical businesses could make use of India's continued strength in the IT services industry to modernise operations and integrate new Industrial Internet of Things (IIoT)-related technologies and methodologies such as Big Data, cloud computing, predictive analytics, and smart sensors. These could improve R&D, manufacturing, and regulatory compliance, in addition to improving the patient experience through connected healthcare. Importantly, the successful deployment of these technologies necessitates the collaboration of a wide range of skill sets, sectors, and areas. To get to the next level, the pharmaceutical business must strive towards end-to-end systems that span the manufacturing floor to the boardroom, the supply chain, and, finally, the end consumer.

This report examines some of the technology developments that are reshaping the modern business landscape, with a focus on India's pharmaceutical industry. Clearly, the technology deployed at the micro-level has a big impact. When a new technology delivers demonstrable benefits to one domestic company, it will be adopted by other domestic companies; then it will be adopted by companies in other nations, and the global reach will extend.

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The Indian pharmaceutical industry needs to look into new operational technologies (such as automation and wireless sensors) as well as new information technology.

Increased automation can help the pharmaceutical sector use energy and raw materials more efficiently, improve regulatory compliance, improve product quality as well as its consistency, and increase worker safety. Interconnectivity between operations, equipment and people are made possible through information technology.

Connected devices in pharmaceutical production facilities help to improve business and manufacturing efficiency while also lowering risk.

  • Remote access to equipment
  • Proactive maintenance
  • Real-time plant floor visibility
  • Quick recognition and response to the issues
  • Alleviate and prevent human errors
  • Monitoring, control, and safety.

Pharmaceutical firms must use next-generation technology to streamline and optimise their manufacturing and business processes in a digital age. They must strive for real-time transparency in their R&D, as well as smooth sales and operations planning in the supply chain, as well as satisfy new efficiency and agility standards and expectations.

  • Automation in packaging:
Robotics is being used more frequently in dispensing, sorting, kit assembly, and light machine maintenance. Better speed and accuracy, as well as greater flexibility and reliability, are all advantages.

As the usage of robotics in the pharmaceutical sector grows, it's critical to examine the advantages of the most cutting-edge technology for manufacturers, researchers, and scientists.

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  • Filling, inspection and packaging:
Every week, the pharmaceutical business produces millions of tablets, which must all be thoroughly inspected before being packed and distributed to distributors. During this examination, drug producers must guarantee that the correct amount of medication is packed into the appropriate containers, with the exact chemical composition and weight.

Bottle orientation, capping, labelling, and collation processes are all automated in most pharmaceutical packaging systems. Packaging automation also necessitates a supervisory monitoring system that checks for low hopper levels, falling bottles, and low-level supplies.

  • Robotics in the laboratory:
Robotics is rapidly being used in the pharmaceutical sector to automate particular procedures in medication development, such as drug screening, anti-counterfeiting, and manufacturing. Robotic arms can be used to build samples for processes such as high-performance liquid chromatography (HPLC) and nuclear magnetic resonance (NMR).

Final Thoughts:

To gain a competitive advantage and boost profitability, the pharmaceutical sector has become more reliant on robotics and automation. And this is only going to become worse as the industry is under constant pressure to improve its manufacturing and distribution skills.

There are countless examples of how automation and robotics have enabled the sector to generate significant efficiency gains. In the near future, we expect to see many more examples of how robots will enable the pharmaceutical sector to be flexible and responsive in such trying circumstances.

About the Author

Electrical and Automation, and is headquartered in India. Group Nish started it's journey in 1999 to become one of the most experienced organizations in the fields of instrumentation, automation, and electrical solutions on Epc basis.

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Author: Group Nish

Group Nish

Member since: Jul 26, 2021
Published articles: 32

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